100 TPH Mobile Crushing Plant: Complete Guide to Configuration, Capacity and Applications

A 100 TPH mobile crushing plant is designed for aggregate producers, mining contractors, road construction companies, and recycling projects that need a practical crushing solution with a production capacity of around 100 tons per hour. Compared with a traditional stationary crushing plant, a mobile crushing plant can be moved between working areas, making it particularly useful for projects where the raw material source or construction site changes frequently.

UNIQUEMAC’s 100 TPH mobile crushing plant combines feeding, primary crushing, secondary crushing, and screening into an integrated production system. The configuration described in this solution includes a GZT0826 vibrating feeder, PE500×750 jaw crusher, PSGB0917 Symons cone crusher, and vibrating screen. Together, these machines are designed to process raw stone into controlled aggregate sizes for applications such as road construction, aggregate production, mining, and construction waste processing.

What Does 100 TPH Mean in a Mobile Crushing Plant?

In crushing equipment, TPH means tons per hour and is used to describe the processing capacity of a crushing plant.

A 100 TPH mobile crushing plant is therefore intended for a production target of approximately 100 tons of material per hour under suitable operating conditions. Actual output can vary depending on several factors, including the type and hardness of the feed material, feed size, moisture content, crusher settings, final product size, screening efficiency, and feeding consistency.

This distinction is important when selecting a mobile crusher. A plant rated at 100 TPH does not necessarily produce exactly 100 tons every hour under every working condition. Instead, the capacity provides a reference for equipment selection and production planning.

For this reason, a reliable supplier should consider the complete crushing process rather than selecting equipment based only on a desired hourly capacity.

Configuration of the UNIQUEMAC 100 TPH Mobile Crushing Plant

The UNIQUEMAC configuration consists of four main processing stages: feeding, primary crushing, secondary crushing, and screening.

1. GZT0826 Vibrating Feeder

The vibrating feeder is the first stage of the crushing process. Its main function is to deliver raw material to the primary crusher at a relatively stable and controlled rate.

A consistent feed is important because irregular feeding can reduce crusher efficiency and cause unnecessary fluctuations in production. The feeder also helps organize the material flow before it enters the jaw crusher.

For applications involving natural stone or construction waste, the feeding system needs to be selected according to the expected feed size and material characteristics.

2. PE500×750 Jaw Crusher

The PE500×750 jaw crusher is used as the primary crusher in this 100 TPH mobile crushing plant.

The primary crushing stage reduces large pieces of rock into smaller material that can be handled by the secondary crushing equipment. The jaw crusher uses a compression crushing principle, making it suitable for hard and abrasive materials.

The original configuration specifies a large feed opening and a deep crushing chamber, with the equipment described as capable of handling materials with compressive strength up to 300 MPa.

For customers processing hard rock such as granite or basalt, however, the final equipment selection should still be based on the actual material properties, maximum feed size, required output size, and expected operating conditions.

3. PSGB0917 Symons Cone Crusher

After primary crushing, the material enters the PSGB0917 Symons cone crusher for secondary crushing.

A cone crusher is commonly used when a project requires a more controlled product size and improved particle shape after the primary crushing stage. The cone crusher in this configuration uses a laminated crushing principle, which helps reduce the material to a smaller size while producing a more useful aggregate gradation.

The combination of a jaw crusher and cone crusher is particularly useful for hard-rock aggregate production. The jaw crusher handles the larger feed material first, while the cone crusher performs the secondary reduction.

This two-stage crushing process can provide a more controlled feed to the screening stage and help produce commercially useful aggregate products.

4. Vibrating Screen

The vibrating screen separates the crushed material according to particle size.

Screening is not simply an additional step after crushing. It plays an important role in determining the final product gradation. Depending on the screen configuration and deck arrangement, different aggregate sizes can be separated and directed to their respective stockpiles.

The original UNIQUEMAC configuration uses a multi-layer vibrating screen to classify the crushed material into different specifications.

For customers producing road base, construction aggregates, manufactured sand feedstock, or other specific sizes, the screen configuration should be selected according to the required final products.

How Does a 100 TPH Mobile Crushing Plant Work?

The complete crushing process can be summarized as:

Raw Material → Vibrating Feeder → Jaw Crusher → Cone Crusher → Vibrating Screen → Finished Aggregates

Large stones or other feed materials are first loaded into the vibrating feeder. The feeder delivers the material to the PE500×750 jaw crusher, where the material is reduced during the primary crushing stage.

The crushed material then moves to the PSGB0917 cone crusher for secondary crushing. After that, the vibrating screen separates the material into different particle sizes.

Oversize material can be returned to the crushing circuit when the process design requires further reduction, while material meeting the required specification is discharged as finished aggregate.

This type of process is suitable for projects where the customer needs a relatively compact crushing and screening solution rather than several independent stationary machines.

Why Choose a Mobile Crushing Plant Instead of a Stationary Plant?

The biggest advantage of a mobile crushing plant is flexibility.

A stationary crushing plant is normally designed around a fixed production site. Once the foundation, conveyors, electrical system, and other supporting infrastructure have been installed, relocating the plant can require considerable time and additional investment.

A mobile crushing plant is different. Its integrated chassis allows the crushing equipment to be moved when the working location changes. This can be valuable for mining contractors, road construction projects, quarry operations, and temporary aggregate production sites.

The UNIQUEMAC solution uses a heavy-duty mobile chassis and tires designed to simplify transportation between working areas. The original specification emphasizes reduced relocation requirements and improved site flexibility.

The actual relocation procedure and time, however, depend on transportation regulations, site access, terrain, equipment configuration, and local working conditions.

Applications of a 100 TPH Mobile Crushing Plant

A 100 TPH mobile crushing plant can be used in several industries.

Aggregate Production

Aggregate producers can use a mobile crushing plant to process natural rock into construction aggregates. Depending on the crushing and screening configuration, the finished products can be separated into different size ranges for use in concrete, road construction, drainage, and other applications.

Mining

For mining operations, mobile crushing equipment can reduce the distance between the extraction area and the crushing operation. Instead of transporting all raw material to a distant stationary plant, crushing can be carried out closer to the material source.

This approach can be particularly useful when mining areas change over time.

Road Construction

Road projects often require aggregates at or near the construction site. A mobile crushing plant can provide a flexible solution for producing road base and other aggregate materials while reducing dependence on long-distance transportation.

Construction Waste Recycling

Mobile crushing equipment can also be used in construction and demolition waste recycling projects. Concrete and other suitable mineral materials can be processed into recycled aggregate after appropriate sorting and preparation.

The original UNIQUEMAC article specifically identifies urban renewal and construction waste recycling as application scenarios for the 100 TPH mobile crushing plant.

Before processing construction waste, the material should be properly inspected and sorted, particularly when contaminants or unsuitable materials may be present.

Intelligent Control and Operating Efficiency

The plant is described as using a PLC-based control system to monitor equipment operation and help adjust crushing parameters according to changing material conditions.

For a complete crushing plant, centralized control can make daily operation easier because operators can monitor several pieces of equipment from a coordinated control system.

However, crushing performance still depends heavily on correct equipment settings, stable feeding, appropriate maintenance, wear-part condition, and the characteristics of the feed material.

In practical operation, good process management is just as important as the equipment itself.

Dust Control and Wear Protection

Dust and wear are two common concerns in aggregate crushing operations.

The original configuration describes a sealed plant design and dust-removal measures intended to reduce dust and noise during operation. It also specifies wear-resistant alloy materials for key components such as jaw plates and cone crusher liners.

Wear parts should be considered an important part of the total operating cost of a crushing plant. The actual replacement frequency depends on material abrasiveness, operating hours, feed conditions, crusher settings, and maintenance practices.

For customers purchasing a mobile crushing plant for long-term operation, it is therefore important to consider not only the initial equipment price but also spare parts availability, maintenance requirements, energy consumption, and expected operating conditions.

What Materials Can a 100 TPH Mobile Crushing Plant Process?

The correct answer depends on the complete plant configuration.

The UNIQUEMAC configuration is designed around a jaw crusher and cone crusher combination, making it suitable for applications involving hard and medium-hard rock when the equipment is correctly selected and operated.

Typical project considerations include:

• Granite
• Basalt
• Limestone
• River stone
• Other natural rocks
• Suitable construction and demolition waste

However, material type alone is not enough to determine whether a particular plant configuration is appropriate.

A supplier should also evaluate:

1. Maximum feed size
2. Material hardness
3. Abrasiveness
4. Moisture content
5. Required final products
6. Required capacity
7. Working hours per day
8. Site conditions
9. Transportation requirements
10. Recycling or environmental requirements

This information allows the crushing plant configuration to be matched more closely to the actual project.

How to Select the Right 100 TPH Mobile Crushing Plant

When comparing 100 TPH mobile crusher suppliers, buyers should look beyond the headline production capacity.

First, confirm the maximum feed size and make sure the jaw crusher has sufficient capacity for the incoming material.

Second, determine the required final aggregate sizes. A plant producing one final product may require a different screening arrangement from a plant producing three or four different specifications.

Third, consider the characteristics of the raw material. Hard, abrasive rock can require different crusher configurations and wear-part selections from softer limestone.

Fourth, consider mobility. If the plant will move frequently between several sites, transportation dimensions, chassis design, setup requirements, and local road regulations become important purchasing factors.

Finally, ask the manufacturer about installation, commissioning, spare parts, technical support, and after-sales service.

A good 100 TPH mobile crushing plant should be selected as a complete production solution rather than as a collection of individual machines.

Why Consider UNIQUEMAC for a 100 TPH Mobile Crushing Plant?

UNIQUEMAC provides crushing and screening equipment and offers configuration, installation, and technical support for customers requiring complete crushing solutions. The original company information describes R&D and production experience, quality management, and technical support covering customization, installation, and maintenance.

For a 100 TPH project, the most important advantage of working directly with an equipment manufacturer is the ability to discuss the complete production process rather than purchasing a crusher based only on a catalog specification.

UNIQUEMAC can evaluate the customer’s raw material, required capacity, final aggregate sizes, and site conditions before recommending a suitable configuration.

100 TPH Mobile Crushing Plant: Get a Project-Based Configuration

There is no single 100 TPH mobile crushing plant configuration that is suitable for every project.

The right solution depends on the raw material, feed size, desired aggregate sizes, working environment, transportation requirements, and production schedule.

If you are planning a 100 TPH crushing project, providing the following information can help the manufacturer prepare a more accurate configuration:

• Raw material type
• Maximum feed size
• Required capacity
• Desired final product sizes
• Number of final products
• Working hours per day
• Project location
• Mobile or semi-mobile operating requirements

UNIQUEMAC can then recommend a suitable crushing and screening configuration and provide technical information and a quotation based on the project requirements.

Frequently Asked Questions

What is a 100 TPH mobile crushing plant?

A 100 TPH mobile crushing plant is a mobile crushing and screening system designed around a production capacity of approximately 100 tons per hour under suitable operating conditions.

Is a 100 TPH mobile crusher suitable for hard rock?

It can be suitable for hard-rock applications when the crusher configuration, feed size, crushing chamber, and wear parts are correctly selected for the material.

What equipment is included in the UNIQUEMAC 100 TPH configuration?

The configuration described in this solution includes a GZT0826 vibrating feeder, PE500×750 jaw crusher, PSGB0917 Symons cone crusher, and vibrating screen.

Can a 100 TPH mobile crushing plant produce different aggregate sizes?

Yes. The vibrating screening stage can separate crushed material into different size ranges. The actual number and specification of final products depend on the screen configuration and project requirements.

How much does a 100 TPH mobile crushing plant cost?

The price depends on the crusher configuration, screening equipment, mobility requirements, auxiliary equipment, transportation, electrical system, and other project-specific factors. A manufacturer normally needs the material type, feed size, final product requirements, and destination before preparing an accurate quotation.

How do I choose a 100 TPH mobile crushing plant?

Start with the raw material and required final products rather than the capacity alone. Feed size, material hardness, abrasiveness, desired output sizes, working conditions, and mobility requirements should all be considered before selecting the equipment.

Conclusion

A 100 TPH mobile crushing plant can be a practical solution for aggregate production, mining, road construction, and suitable construction waste recycling projects where production flexibility and mobility are important.

The UNIQUEMAC configuration combines a vibrating feeder, PE500×750 jaw crusher, PSGB0917 Symons cone crusher, and vibrating screen to create a complete crushing and screening process.

For buyers, the most important step is not simply finding a machine labeled “100 TPH.” The better approach is to match the crushing equipment with the raw material, feed size, required aggregate gradation, site conditions, and long-term operating requirements.

If you are looking for a 100 TPH mobile crushing plant, contact UNIQUEMAC with your material and production requirements to discuss the appropriate configuration.