100 TPH Stationary Crushing Plant for Construction Aggregates in the Philippines

The demand for construction aggregates continues to grow across the Philippines as infrastructure, residential, commercial and industrial projects expand. For quarry operators, however, producing aggregates consistently is not simply a matter of installing a crusher. The crushing process needs to deliver stable capacity, controlled product sizes and reliable screening performance over long operating periods.

A Philippine quarry operator recently faced this requirement when looking for a solution capable of producing approximately 100 tonnes per hour of construction aggregates in the 0–30 mm range. After evaluating different suppliers and solutions, the customer selected a UNIQUEMAC stationary crushing and screening plant.

The plant was designed around the customer’s production requirements and has been operating smoothly since commissioning.

Project Overview

The project required a stationary crushing and screening solution for construction aggregate production in the Philippines.

The customer’s main requirements included:

• Target capacity: approximately 100 TPH
• Application: construction aggregate production
• Final product range: 0–30 mm
• Process: crushing and screening
• Plant type: stationary crushing and screening plant
• Market: Philippines

For aggregate producers, maintaining a stable feed-to-product process is particularly important. Variations in feed material, crusher loading or screening efficiency can affect both production capacity and final product quality.

The objective of this project was therefore not simply to reach a nominal 100 TPH capacity. The plant also needed to maintain a consistent product range during normal operation.

Why the Customer Needed a New Crushing and Screening Plant

Construction aggregates are used throughout infrastructure and building projects, including concrete production, road construction, foundations and general civil engineering applications.

For a quarry operator, inconsistent aggregate production can create several problems. If the crushing process produces too much oversize material, additional recirculation may be required. If screening efficiency is insufficient, the final products may not meet the required size specification.

The Philippine customer therefore needed a production system that could combine crushing and screening into a continuous process.

The key requirements were straightforward: produce around 100 tonnes per hour, maintain the required 0–30 mm product range and keep the production process stable during regular operation.

This made a properly configured stationary crushing and screening plant a suitable solution for the project.

UNIQUEMAC’s 100 TPH Stationary Crushing Solution

UNIQUEMAC supplied a stationary crushing and screening plant designed around the customer’s production requirements.

Unlike a mobile crushing plant, a stationary plant is intended for a relatively fixed production location. This type of solution can be particularly suitable for quarry operations where the raw material source remains in the same area and the plant is expected to operate for an extended period.

For this project, the plant was configured to provide a continuous crushing and screening process for construction aggregate production.

The overall production concept is based on several stages:

Raw material feeding → Crushing → Screening → Product separation → Finished aggregates

The crushing stage reduces the size of the incoming material, while the screening stage separates the crushed material according to the required size range.

This combination allows the plant to produce a more controlled final aggregate specification than a crushing process without dedicated screening.

How the 0–30 mm Aggregate Production Process Works

Producing a 0–30 mm aggregate product requires more than simply reducing the feed material.

The crushing stage must reduce the material to a suitable size, while the screening stage separates particles according to the required specification.

Material that meets the required size can move forward as finished product. Material that is larger than the specified range can be directed for further processing when the plant configuration includes a suitable return circuit.

The actual crushing and screening configuration should always be selected according to the characteristics of the customer’s raw material, including:

• Feed size
• Material hardness
• Abrasiveness
• Moisture content
• Required final products
• Required production capacity
• Site conditions

This is why a crushing plant should not be selected based on capacity alone.

A machine advertised as “100 TPH” does not automatically guarantee 100 TPH under every operating condition. Actual production depends on the complete process, including feeding, crushing, screening, material characteristics and plant operation.

Why Stationary Crushing Plants Can Be a Good Choice for Quarry Operations

For customers with a fixed quarry site, a stationary crushing plant can provide a practical long-term production solution.

One of the main advantages is that the equipment is installed at a dedicated production location rather than being frequently relocated between sites.

This can be particularly useful when the quarry has a stable raw material source and a long-term production plan.

A stationary plant can also be integrated into a complete aggregate production system. Depending on the project requirements, additional equipment such as feeders, conveyors, crushers and screening equipment can be incorporated into the production line.

The result is a coordinated process rather than a collection of individual machines.

For quarry operators, this approach can make material handling and production management easier to organize.

Production Stability Matters More Than Nominal Capacity

When evaluating a crushing plant, production capacity is one of the first specifications that buyers normally consider.

However, capacity should not be evaluated independently.

For example, a plant may have a nominal capacity of 100 TPH, but actual production can vary depending on feed material and operating conditions.

A reliable crushing plant should therefore be evaluated according to the complete production process.

Important considerations include:

1. Feeding stability
   The crusher needs a consistent supply of material. Irregular feeding can reduce production efficiency.
2. Crusher selection
   The crusher should match the material characteristics and required reduction ratio.
3. Screening efficiency
   The screening system needs to separate the required product sizes effectively.
4. Material transfer
   Conveyors and transfer points need to support continuous material flow.
5. Maintenance accessibility
   Equipment should be designed and arranged so routine inspection and maintenance can be carried out efficiently.

These factors all contribute to the overall performance of a crushing and screening plant.

Project Result

After commissioning, the UNIQUEMAC stationary crushing and screening plant has been operating smoothly at the customer’s site in the Philippines.

The system was developed around the customer’s target of approximately 100 TPH and the requirement for 0–30 mm construction aggregates.

For the customer, the value of the project is not simply the installation of a new crusher. The complete plant provides an integrated production solution for crushing and screening construction aggregates.

The project also demonstrates the importance of selecting equipment according to the actual application rather than relying only on individual machine specifications.

What Should You Consider When Buying a Crushing Plant in the Philippines?

If you are planning to purchase a crushing plant in the Philippines, several factors should be evaluated before selecting a supplier.

1. What is your required capacity?

Start with your actual production requirement.

A 50 TPH plant, 100 TPH plant and 200 TPH plant require different equipment configurations. Selecting excessive capacity can increase investment unnecessarily, while insufficient capacity may limit future production.

2. What material will you process?

Limestone, granite, basalt, river stone and other materials have different crushing characteristics.

The hardness and abrasiveness of the raw material directly influence crusher selection and wear-part requirements.

3. What final products do you need?

The required final aggregate sizes should be defined before the equipment configuration is finalized.

A project producing one aggregate size may require a different screening arrangement from a project producing several commercial products.

4. Is a stationary or mobile plant more suitable?

A mobile crushing plant can be advantageous when the production location changes frequently.

A stationary crushing plant is generally more appropriate when the quarry or production site is fixed and long-term operation is expected.

5. Can the supplier provide a complete solution?

A crushing plant is more than a single crusher.

The supplier should understand the complete material flow from feeding to crushing, screening and final stockpiling.

This is especially important for overseas projects because equipment compatibility, installation, commissioning and after-sales support can affect the long-term performance of the plant.

Why Work With an Experienced Crushing Plant Manufacturer?

Choosing a crushing plant manufacturer is an important part of a quarry project.

The supplier should be able to understand the customer’s raw material, production capacity, final product requirements and site conditions before recommending equipment.

For international customers, communication and project coordination are equally important.

A manufacturer experienced in overseas projects can help customers move from an initial production requirement to a complete crushing and screening solution.

UNIQUEMAC provides crushing and screening equipment and complete plant solutions for customers in different international markets.

For projects similar to the 100 TPH stationary crushing plant in the Philippines, the recommended equipment configuration should be determined according to the customer’s specific material and product requirements.

Frequently Asked Questions

What is a 100 TPH crushing plant?

A 100 TPH crushing plant is a crushing and screening production system designed around a target capacity of approximately 100 tonnes of material per hour. Actual capacity depends on the raw material, feed size, crusher configuration, screening efficiency and operating conditions.

What can a 100 TPH crushing plant produce?

A 100 TPH plant can be configured to produce different aggregate sizes depending on the customer’s requirements. In this Philippine project, the target product range was 0–30 mm construction aggregates.

Is a stationary crushing plant suitable for the Philippines?

A stationary crushing plant can be suitable for Philippine quarry operations where the production site is relatively fixed and long-term aggregate production is required. The final choice should depend on the quarry layout, raw material and production plan.

How do I choose the right crushing plant?

Start with four basic parameters: raw material type, maximum feed size, required capacity and final product sizes. These parameters provide the foundation for selecting the crusher, screening equipment and overall plant configuration.

Can UNIQUEMAC design a customized crushing plant?

Yes. Crushing plant configuration should be customized according to the customer’s raw material, capacity requirements, final products and site conditions. Customers can provide their material information and production requirements for a project-specific solution.

Looking for a 100 TPH Crushing Plant?

If you are planning a quarry or aggregate production project in the Philippines or another market, the right crushing plant should be selected according to your actual production conditions.

UNIQUEMAC can evaluate your raw material, required capacity, feed size and final aggregate specifications and recommend a suitable crushing and screening solution.

Contact UNIQUEMAC for a customized crushing plant proposal.