100TPH Mobile Impact Crusher Plant Produces 0–30mm Aggregate in Mongolia

Mongolia’s growing construction industry continues to create demand for reliable sources of high-quality sand and gravel aggregate. For aggregate producers working in different locations, however, choosing the right crushing solution is not only about production capacity. Mobility, product quality, operating flexibility, and the ability to adapt to changing site conditions can also have a major impact on the success of a project.

To meet the demand for construction aggregate, a Mongolian construction materials producer partnered with UNIQUEMAC to install a 100TPH mobile impact crusher plant. The plant was designed to produce 0–30mm construction sand and gravel aggregate while providing the flexibility required for on-site production.

Since commissioning, the mobile crushing and screening plant has been operating smoothly, delivering stable production and consistent aggregate gradation. The project provides a practical example of how a properly configured mobile crushing solution can support aggregate production in Mongolia and other Central Asian markets.

Project Overview

The project is located in Mongolia and serves a construction materials producer supplying aggregate for construction applications.

The customer required a crushing solution with a capacity of approximately 100 tons per hour and a final product range of 0–30mm. Because the production site requires greater flexibility than a conventional fixed crushing plant can provide, a mobile crushing and screening solution was selected.

The final solution uses a mobile impact crushing plant to process the material and produce construction aggregate with the required particle size range.

Key Project Information

The project demonstrates the importance of matching the crushing plant configuration with the required capacity and final product specifications rather than simply selecting equipment based on crusher size or rated capacity.

Why Was a Mobile Impact Crusher Plant Selected?

For aggregate producers, mobility can be an important advantage when production conditions or material locations change over time.

Compared with a traditional fixed crushing plant, a mobile crushing plant can provide greater flexibility for projects that require equipment to operate at different locations. This can reduce the need for extensive fixed infrastructure and make the crushing process more adaptable to site conditions.

For this Mongolia project, the mobile configuration provided a practical solution for producing construction aggregate directly at the project site.

Another important consideration was the required product size. The customer needed 0–30mm aggregate, so the crushing and screening process had to be configured to achieve a consistent final product.

An impact crusher was selected as the main crushing equipment for the project. Impact crushing is commonly used in aggregate applications where particle shape and product gradation are important considerations.

100TPH Mobile Crushing and Screening Solution

The complete solution was developed around the customer’s required production capacity and final aggregate specification.

Instead of treating the crusher as an isolated piece of equipment, the project was considered as a complete crushing and screening system. This approach is important because the actual performance of an aggregate plant depends on how the different stages work together.

The mobile crushing plant provides the crushing stage, while screening is used to control the final material size and help produce the required 0–30mm aggregate.

For a 100TPH application, maintaining a stable feed and efficient material flow is essential. If the feeding, crushing, and screening stages are not properly matched, the actual output can be lower than the expected capacity even when the crusher itself has sufficient theoretical capacity.

UNIQUEMAC therefore focuses on designing the plant configuration around the customer’s production requirements rather than providing a standard equipment combination for every project.

Producing 0–30mm Construction Aggregate

The final product requirement for this project was 0–30mm construction aggregate.

For aggregate producers, particle size is one of the most important factors affecting the usability of the final material. A crushing plant must therefore provide not only sufficient production capacity but also stable product gradation.

The mobile impact crusher and screening system work together to control the size distribution of the finished aggregate.

A well-designed crushing and screening process can help reduce unnecessary recirculation and maintain a more stable production process. This is particularly important for customers supplying aggregate for construction projects where consistent material specifications are required.

According to the project feedback, the Mongolia plant has achieved stable operation and satisfactory aggregate quality since commissioning.

Project Performance and Customer Feedback

The 100TPH mobile impact crusher plant has been running smoothly since it was commissioned.

The project has achieved:

• Stable production performance
• Consistent aggregate gradation
• 0–30mm final aggregate
• Flexible mobile crushing operation
• Positive customer feedback

The results demonstrate that mobile crushing equipment can be a practical choice for construction aggregate production when the plant is correctly matched to the required capacity and product specification.

For aggregate producers in Mongolia and other Central Asian countries, this type of solution can be particularly useful when production flexibility is an important consideration.

Advantages of a Mobile Crushing Solution for Aggregate Producers

A mobile crushing plant can offer several practical advantages for aggregate production projects.

Flexible Site Operation

Because the equipment is mobile, it can be adapted to projects where the production location may change. This provides greater operational flexibility compared with a completely fixed crushing plant.

Integrated Crushing and Screening

A mobile crushing and screening solution combines the main processing stages into a coordinated production system. This can simplify the overall crushing process and make on-site aggregate production more convenient.

Suitable for Construction Aggregate

Impact crushing is widely used for aggregate applications where product shape and particle size distribution are important. When combined with appropriate screening, it can produce aggregate within the required size range.

Customized Plant Configuration

Different customers have different requirements for feed material, capacity, final product size, and site conditions. A customized plant configuration can therefore provide a more suitable solution than a one-size-fits-all equipment package.

Why Choose UNIQUEMAC for a Mobile Crushing Project?

UNIQUEMAC, also known as Zhengzhou Unique Industrial Equipment Co., Ltd., specializes in mobile and stationary crushing and screening equipment for mining, aggregate, and recycling applications.

For international customers, the company provides project support from plant configuration and equipment selection through installation, commissioning, and operator training.

The company also provides genuine spare parts and technical support for international customers. Multilingual service is available in English, Russian, French, Spanish, and other languages.

More importantly, UNIQUEMAC’s approach is based on matching the crushing plant configuration with the actual requirements of each project, including production capacity, material characteristics, product gradation, and operating conditions.

This makes the company suitable for customers looking for a complete mobile crushing solution rather than a single crusher machine.

Conclusion

The successful operation of the 100TPH mobile impact crusher plant in Mongolia demonstrates how a properly configured mobile crushing and screening solution can meet the requirements of construction aggregate production.

With a target output of 0–30mm aggregate, the plant provides stable production and satisfactory aggregate gradation while maintaining the flexibility associated with mobile crushing equipment.

For aggregate producers in Mongolia, Central Asia, and other markets, the project offers a useful reference when evaluating a 100TPH mobile crushing plant for construction aggregate production.

If you are planning a new aggregate crushing project and need a mobile crusher with a specific capacity or final product size, the plant configuration should be designed around your actual material, production target, and site conditions.

Contact UNIQUEMAC to discuss your mobile crushing plant requirements and receive a customized solution for your project.

Frequently Asked Questions

What is the capacity of the mobile crushing plant in this Mongolia project?

The plant has a designed production capacity of 100 tons per hour (100 TPH).

What final product does the plant produce?

The project is designed to produce 0–30mm construction sand and gravel aggregate.

What type of crusher is used?

The main crushing equipment in this project is a mobile impact crusher combined with screening equipment.

Is a mobile crushing plant suitable for aggregate production?

Yes. Mobile crushing plants can be suitable for aggregate production where operational flexibility and on-site processing are important considerations. The actual configuration should be selected according to the material, capacity, final product requirements, and site conditions.

Can UNIQUEMAC customize a mobile crushing plant?

Yes. UNIQUEMAC provides customized crushing plant configurations based on factors such as feed material, production capacity, and required product gradation.

Does UNIQUEMAC provide support after equipment delivery?

UNIQUEMAC provides project support covering installation, commissioning, operator training, spare parts supply, and technical service for international customers.