150 TPH stone crusher plant setup for Uzbekistan

Here’s a well-structured 150 TPH stone crusher plant setup for Uzbekistan, using the specified equipment:

Plant Configuration for 150 TPH Stone Crushing Plant

1. Primary Crushing Stage

• Equipment: PE-600×900 Jaw Crusher
  • Feed opening: 600×900 mm
  • Max feed size: 500 mm
  • Output size: 65-160 mm (adjustable)
  • Capacity: 50-160 TPH
  • Power: 55-75 kW
  • Role: Primary crushing of large stones (hard rock, basalt, granite).

2. Secondary Crushing Stage

• Equipment: PYB-1200 Cone Crusher
  • Max feed size: 145 mm
  • Output size: 20-50 mm (adjustable)
  • Capacity: 110-168 TPH
  • Power: 110 kW
  • Role: Further crushing for finer aggregates.

3. Screening & Classification

• Equipment: 3YK1848 Vibrating Screen (3 decks)
  • Screen size: 1800×4800 mm
  • Capacity: 80-150 TPH
  • Mesh sizes: 5 mm, 15 mm, 30 mm (adjustable)
  • Power: 18.5 kW
  • Role: Separates crushed stones into different sizes.

4. Feeding System

• Equipment: GZT0932 Vibrating Feeder
  • Feed size: ≤500 mm
  • Capacity: 80-150 TPH
  • Power: 2×1.5 kW
  • Role: Ensures steady material flow to the jaw crusher.

Final Output Sizes

• 0-5mm (Sand)
• 5-15mm (Small aggregate)
• 15-30mm (Medium aggregate)
• 30-50mm (Coarse aggregate)

Plant Layout & Process Flow

1. Raw Material → GZT0932 Vibrating Feeder (removes dirt & controls feeding)
2. → PE-600×900 Jaw Crusher (primary crushing)
3. → PYB-1200 Cone Crusher (secondary crushing)
4. → 3YK1848 Vibrating Screen (screening into different sizes)
5. → Final Products (conveyors transport to stockpiles)

Power & Production Capacity

• Total Power: ~ 200 kW
• Production Capacity: 120-150 TPH (adjustable based on material hardness)

This setup is ideal for Uzbekistan’s mining and quarrying conditions, handling granite, basalt, limestone, or river pebbles efficiently. Let me know if you need modifications!