HZS120 Foundation-Free Concrete Batching Plant in Mongolia – A Robust Solution for Harsh Environments

The HZS120 foundation-free concrete batching plant has been successfully installed in Mongolia, delivering high-efficiency, portable, and weather-resistant concrete production for infrastructure projects. Equipped with a JS2000 twin-shaft mixer and four 100-ton cement silos, this plant has overcome Mongolia’s extreme climate challenges while ensuring high-volume, stable output.

This article explores the plant’s innovative design, installation advantages, operational performance, and client feedback, making it an ideal reference for contractors in cold, remote regions.

1. Project Overview

Location:

• Mongolia – Known for its extreme winters (-30°C), strong winds, and remote job sites.

• Application: Supporting road construction, mining facilities, and wind farm projects.

Plant Configuration:

• Model: HZS120 (Theoretical capacity: 120 m³/h)

• Mixer Type: JS2000 twin-shaft mixer (2 m³ per batch, 45-second cycle time)

• Aggregate Storage: 4 × 20 m³ bins (sand, gravel, crushed stone)

• Cement Storage: 4 × 100-ton silos (400 tons total)

• Control System: Fully automated PLC with anti-freezing & heating functions

• Special Feature: No foundation required – ideal for temporary/permanent sites

2. Key Features of the HZS120 Foundation-Free Plant

A. Foundation-Free Design

✔ Modular steel structure bolts directly onto compacted ground, saving 3+ weeks of construction time.
✔ Ideal for permafrost & rocky terrain (common in Mongolia).

B. Extreme Climate Adaptability

✔ Heated water & aggregate bins prevent freezing in sub-zero temperatures.
✔ Insulated panels & enclosed mixing area maintain optimal working conditions.

C. High Production Efficiency

✔ JS2000 mixer ensures fast, homogeneous mixing even for stiff concrete mixes.
✔ 400-ton cement storage reduces downtime for refills in remote locations.

D. Eco-Friendly & Low Maintenance

✔ Dust suppression system with pulse-jet filters.
✔ Centralized lubrication for easy maintenance in harsh conditions.

3. Installation & Commissioning in Mongolia

A. Site Preparation (5 Days)

• Only ground leveling required (no concrete foundation).

• Silo assembly with bolt-on anchoring system.

B. Plant Assembly (10 Days)

• Modular components (conveyor, mixer, control cabin) installed rapidly.

• Electrical & heating systems tested for winter readiness.

C. Testing & Training (3 Days)

• Trial runs with low-temperature concrete additives.

• Local crew trained on cold-weather operation & maintenance.

D. Full Operation (Since 2022)

• Currently producing 1,000+ m³/day for Mongolia’s South Gobi mining road project.

4. Client Feedback & Satisfaction

The client, a leading Mongolian civil engineering firm, reported:
✅ “The foundation-free design saved us 30% on installation costs and time.”
✅ “The JS2000 mixer handles high-viscosity mixes perfectly, even at -25°C.”
✅ “Zero production delays despite Mongolia’s harsh weather – a game-changer!”

Key Benefits Observed:

✔ 40% faster deployment vs. traditional plants.
✔ 20% lower fuel consumption due to efficient heating systems.
✔ Minimal maintenance despite dusty, windy conditions.

5. Why Choose the HZS120 Foundation-Free Plant?

6. Conclusion

The HZS120 foundation-free batching plant has proven to be the ultimate solution for Mongolia’s extreme conditions, combining mobility, high capacity, and cold-weather resilience. It is highly recommended for:

• Mining & energy infrastructure

• Remote road construction

• Disaster recovery projects

For quotes or technical support, contact manufacturers like Zhengzhou UNIQUE Group, specializing in Arctic-grade batching plants.