250 TPH stone crusher plant setup for Indonesia

Here’s a high-efficiency 250 TPH stone crusher plant setup for Indonesia, designed for processing hard rocks like andesite, basalt, or granite, using robust equipment for durability in tropical conditions.

250 TPH stone crusher plant setup for Indonesia

250 TPH Stone Crusher Plant Configuration (Indonesia)

1. Primary Crushing Stage

• Equipment: PE-750×1060 Jaw Crusher
  • Feed opening: 750×1060 mm
  • Max feed size: 630 mm
  • Output size: 80-180 mm (adjustable)
  • Capacity: 110-250 TPH
  • Power: 110 kW
  • Role: Primary crushing of large, hard rocks into coarse aggregates.

250 TPH stone crusher plant setup for Indonesia

2. Secondary Crushing Stage

• Equipment: PSGB-1325 Symons Cone Crusher (Standard Type)
  • Max feed size: 178 mm
  • Output size: 16-38 mm (adjustable)
  • Capacity: 180-250 TPH
  • Power: 160 kW
  • Role: Produces uniform, cubical-shaped aggregates for asphalt/concrete.

3. Screening & Classification

• Equipment: 3YK2460 Vibrating Screen (3 decks)
  • Screen size: 2400×6000 mm
  • Capacity: 150-400 TPH
  • Mesh sizes: 5 mm, 20 mm, 40 mm (adjustable)
  • Power: 30 kW
  • Role: Precise sizing for construction/road materials.

4. Feeding System

• Equipment: GZT1256 Vibrating Feeder
  • Feed size: ≤700 mm
  • Capacity: 200-400 TPH
  • Power: 2×3.7 kW
  • Role: Regulates feed rate and pre-screens fines.

250 TPH stone crusher plant setup for Indonesia

Final Output Sizes (Versatile for Indonesian Market)

• 0-5mm (Artificial sand for concrete)
• 5-20mm (Asphalt/ready-mix concrete)
• 20-40mm (Road base/sub-base)
• 40-80mm (Riprap for erosion control)

Plant Layout & Process Flow

1. Raw Material → GZT1256 Vibrating Feeder (removes dirt & controls feed)
2. → PE-750×1060 Jaw Crusher (primary crushing)
3. → PSGB-1325 Symons Cone Crusher (secondary crushing)
4. → 3YK2460 Vibrating Screen (3-deck screening)
5. → Final Products (conveyors to stockpiles or direct loading)

Key Advantages for Indonesia

✔ Handles Hard Rocks – Ideal for volcanic basalt/andesite common in Sumatra/Java.
✔ High Efficiency – Symons cone ensures low wear costs in abrasive conditions.
✔ Modular Design – Easy to expand with additional screens or crushers.
✔ Dust Control – Optional water spray system for quarries near populated areas.

Power & Production

• Total Power: ~ 300 kW
• Production Capacity: 220-250 TPH (depending on rock hardness)

Suitable Applications

• Road construction (Jalan Tol Trans-Java projects)
• Concrete batching plants
• Port infrastructure (e.g., Kalimantan coal ports)

This setup balances production capacity, product quality, and operational costs for Indonesian quarry operators. Need customization for specific materials? Let’s discuss!