80 TPH stone crusher plant setup for Tuguegarao, North Philippines

Here’s an optimized 80 TPH stone crusher plant setup for Tuguegarao, North Philippines, using the specified equipment:

Plant Configuration for 80 TPH Stone Crushing Plant

80 TPH stone crusher plant setup for Tuguegarao, North Philippines

1. Primary Crushing Stage

• Equipment: PE-500×750 Jaw Crusher
  • Feed opening: 500×750 mm
  • Max feed size: 425 mm
  • Output size: 50-100 mm (adjustable)
  • Capacity: 40-110 TPH
  • Power: 55 kW
  • Role: Primary crushing of large stones (basalt, river pebbles, limestone).

2. Secondary Crushing Stage

• Equipment: PYB-900 Cone Crusher
  • Max feed size: 115 mm
  • Output size: 15-40 mm (adjustable)
  • Capacity: 50-90 TPH
  • Power: 55 kW
  • Role: Produces finer aggregates for construction use.

3. Screening & Classification

• Equipment: 3YK1548 Vibrating Screen (3 decks)
  • Screen size: 1500×4800 mm
  • Capacity: 50-100 TPH
  • Mesh sizes: 5 mm, 10 mm, 20 mm (adjustable)
  • Power: 15 kW
  • Role: Separates crushed stones into different sizes.

4. Feeding System

• Equipment: GZT0826 Vibrating Feeder
  • Feed size: ≤400 mm
  • Capacity: 50-100 TPH
  • Power: 2×0.75 kW
  • Role: Ensures smooth and controlled feeding to the jaw crusher.

Final Output Sizes

• 0-5mm (Sand)
• 5-10mm (Small aggregate for concrete)
• 10-20mm (Medium aggregate for road base)
• 20-40mm (Coarse aggregate for drainage)

Plant Layout & Process Flow

1. Raw Material → GZT0826 Vibrating Feeder (removes dirt & regulates feed rate)
2. → PE-500×750 Jaw Crusher (primary crushing)
3. → PYB-900 Cone Crusher (secondary crushing)
4. → 3YK1548 Vibrating Screen (screening into different sizes)
5. → Final Products (conveyors transport to stockpiles)

Power & Production Capacity

• Total Power: ~ 130 kW
• Production Capacity: 70-80 TPH (adjustable based on material hardness)

Suitable Materials in Tuguegarao

• River pebbles (common in Cagayan River)
• Basalt / Andesite (volcanic rock in North Philippines)
• Limestone (for cement production)

This setup is efficient, cost-effective, and ideal for small to medium quarry operations in Tuguegarao. Let me know if you need adjustments!