How to setup a 100tph sand and aggregate production plant?

How to setup a 100tph sand and aggregate production plant?

In order to achieve a production of 100tph in the mine sand making process and produce 10-15mm and 15-20mm finished sand, the following recommends suitable jaw crusher, cone crusher and sand making machine models:

Jaw crusher
You can choose a jaw crusher with an output of about 100t/h, such as the Red Star 100tph jaw crusher. The equipment is designed with an automated production mode, which makes it easier for users to operate, can operate continuously, and has fewer failures. At the same time, it adopts a deep V-shaped crushing chamber, which is deep and has no dead zone, and the production capacity has increased a lot. A gasket-type discharge port adjustment device is also designed, which can be adjusted according to your needs. The finished sand and gravel have uniform particle size and high matching degree. In addition, it uses a maze and a new sealed crushing chamber design to reduce the pollution of dust splashing to the environment, and the noise generated during operation is also very small.

Cone Crusher
Recommend 100TPH cone fine crusher, which is mainly used in mining, metallurgy, coal mines, sand and gravel yards, water conservancy projects, concrete mixing stations, dry mortar, power plant desulfurization, machine-made sand technology and other fields. The applicable materials are mainly gold mines, copper mines, coal gangue, coal, river pebbles, granite, basalt, limestone, quartz stone, cement clinker, construction waste, etc. It has the following characteristics:

Advanced structure and excellent quality: The PLC fully automated centralized control system is adopted, which simplifies many unnecessary structural designs, makes the operation of the equipment simpler and the failure rate is low. It can also realize computer remote operation, and can grasp the operation status of the equipment anytime and anywhere and optimize and improve it in time, effectively extending the service life of the equipment.
Stable operation and good performance: The design principle of “laminated crushing” is used, and the cavity type is optimized, and a good iron protection device is added to make its operation more stable. It can maintain normal operation for more than 3,600 hours continuously and can adapt to various harsh environments.
Energy saving and consumption reduction, low cost: The integrated structure design of hydraulic station and lubrication station is adopted to effectively reduce energy consumption, reduce its energy consumption price by more than 40%, and greatly save the energy consumption cost of the equipment.
Green and pollution-free: A new type of dust removal and noise reduction device is installed, which can effectively reduce the noise and dust pollution during the operation of the equipment to a lower level, and achieve a good production goal of complete green and environmental protection.
Excellent particle shape and high price: The particle shape of the crushed finished material is very beautiful, can present a cubic structure, and the quality is very strong, which can prevent the phenomenon of over-crushing. The crushed materials are more popular in the market and have a higher market price.
Sand making machine
You can consider the HX sand making machine, whose feed particle size is ≤50mm, production capacity is 12-100t/h, and total weight is 5600-12600kg. This equipment is optimized and upgraded on the basis of traditional equipment. The design is mature and special. It can realize multi-purpose of one machine, large stacking area, and uniform and excellent particle shape. It is more suitable for producing 10-15mm and 15-20mm finished sand.

How to choose a suitable fine sand machine for a 100tph sand and gravel production line

When choosing a fine sand machine for a 100 tons/hour (100tph) sand and gravel production line, the following key factors need to be considered:

Main selection factors
Processing capacity matching

Ensure that the processing capacity of the fine sand machine is ≥100tph. It is recommended to choose 110-120tph equipment to leave a margin

Consider the impact of raw material characteristics (hardness, humidity, mud content, etc.) on production

Finished sand requirements

Fineness modulus requirements (usually 2.2-3.0)

Whether the particle grading meets the construction sand standard

Stone powder content control requirements

Equipment type selection

Vertical shaft impact crusher (sand making machine): most commonly used, suitable for medium hardness materials, fineness adjustable

Roller sand making machine: suitable for relatively Soft materials, good finished product shape

Rod mill sand making machine: suitable for high-demand projects, but with high energy consumption

Recommended configuration plan

Economic plan

Equipment: single 150-180kw vertical shaft impact sand making machine

Features: low investment, simple maintenance

High-quality plan

Equipment: vertical shaft sand making machine + air screening system

Features: high quality of finished products, fineness modulus can be accurately controlled

High hardness material plan

Equipment: two-stage crushing + vertical shaft sand making machine

Features: suitable for granite and other hard rock sand making

Supporting considerations
Feeding system: ensure uniform feeding to avoid equipment overload or idling

Screening system: It is recommended to configure a high-frequency screen or air screening system

Dust removal system: meet environmental protection requirements

Wear-resistant parts: choose wear-resistant materials such as high chromium alloy to reduce maintenance costs