What is an asphalt production plant?
LB series stationary type asphalt batch mixing plant can produce high-quality asphalt of various proportions.
The product technology is mature, the operation is stable, the specifications and models are complete, the efficiency is high, the output is large, and the quality of the finished asphalt is good. It is suitable for road construction projects of various scales and grades, and its advantages are more obvious in large-scale road construction projects and high-grade highway construction projects.
We will customize a suitable mining or concrete solution for you
What are the two types of asphalt plants?
Asphalt mixing plant can be divided into two types. One is drum type and the other is compulsory type.
Currently, we have stationary asphalt mixing plant with the capacity from 40tph to 320tph. Welcome to contact us for details and quotations
Stationary Asphalt Mixing Plant
Mobile Asphalt Mixing Plant
Drum Mix Asphalt Plant
Using a compulsory type concrete mixer. There are scales for all materials to ensure accuracy of the asphalt formula. Usually, bag house filter is used to protect the environment.
Application: Ideal for projects requiring frequent recipe changes. It is widely used for high-standard road like expressway, national highway etc.
| Parameters: | Asphalt Mixing Plant | ||||||||
| Model | Capacity | Mixer Capacity | Drum Dryer(mm) | Dust Collect Effect | Total Power | Fuel Consumption | Weigh Exact | Plant Covering Area(L*W*H)(m) | |
| (kg/batch) | Oil | Coal | |||||||
| LB500 | 40t/h | 500 kg | dia.1200*5200 | ≤20 mg/Nm3 | 147kW | 5.5-7 kg/t | 10kg/t | aggregate:±0.5% powder:±0.5% bitumen:±0.25% |
25*20*12 |
| LB800 | 64t/h | 800 kg | dia.1200*6300 | ≤20 mg/Nm3 | 199kW | 5.5-7 kg/t | 10kg/t | 25*20*14 | |
| LB1000 | 80t/h | 1000 kg | dia.1600*6800 | ≤20 mg/Nm3 | 285kW | 5.5-7 kg/t | 10kg/t | 30*28*17 | |
| LB1200 | 100t/h | 1200 kg | dia.1800*8000 | ≤20 mg/Nm3 | 316kW | 5.5-7 kg/t | 10kg/t | 40*30*17 | |
| LB1500 | 120t/h | 1500 kg | dia.1800*8000 | ≤20 mg/Nm3 | 380kW | 5.5-7 kg/t | 10kg/t | 40*30*17 | |
| LB2000 | 160t/h | 2000 kg | dia.2200*8500 | ≤20 mg/Nm3 | 470kW | 5.5-7 kg/t | 10kg/t | 45*32*17 | |
| LB2500 | 200t/h | 2500 kg | dia.2500*9000 | ≤20 mg/Nm3 | 547kW | 5.5-7 kg/t | 10kg/t | 48*35*17 | |
| LB3000 | 240t/h | 3000 kg | dia.2800*9000 | ≤20 mg/Nm3 | 700kW | 5.5-7 kg/t | 10kg/t | 60*45*17 | |
| LB4000 | 300t/h | 4000 kg | dia.3000*10000 | ≤20 mg/Nm3 | 870kW | 5.5-7 kg/t | 10kg/t | 90*60*17 | |
Using a compulsory type concrete mixer. There are scales for all materials to ensure accuracy of the asphalt formula. Usually, bag house filter is used to protect the environment.
Application: Mobile units that can be relocated to different job sites.
| Parameters: | |||||
| Model | Capacity | Mixer capacity | Consumption (standard condition) | Measurement accuracy | |
| Fuel oil | Fuel coal | ||||
| YLB500 | 40 t/h | 500 kg | 5.5-7 kg/t | 10 kg/t | Aggregate : ±0.5%Power: ±0.5%Asphalt: ±0.25% |
| YLB800 | 64 t/h | 800 kg | 5.5-7 kg/t | 10 kg/t | |
| YLB1000 | 80t/h | 1000 kg | 5.5-7 kg/t | 10 kg/t | |
| YLB1200 | 100t/h | 1200 kg | 5.5-7 kg/t | 10 kg/t | |
| YLB1500 | 120t/h | 1500 kg | 5.5-7 kg/t | 10 kg/t | |
| YLB2000 | 160t/h | 2000 kg | 5.5-7 kg/t | 10 kg/t | |
Drum type of asphalt mixing plant has no mixer. It uses drying drum to dry aggregates and mix them with bitumen. Operates continuously.
Application: It is usually used to build small, low-level countryside road.
| Main Parameters of Asphalt drum Mix Plant: | ||||||
| Model | Productivity | Measurement Accuracy | Total Power | Fuel Consumption(kg/t) | ||
| (t/h) | Aggregate | Asphalt | (kw) | Coal | Oil | |
| MDHB/DHB20 | 20 | 0.015 | 0.01 | 40 | 10 | 5.5 |
| MDHB/DHB40 | 40 | 0.015 | 0.01 | 75 | 45943 | 5.5-7 |
| MDHB/DHB60 | 60 | 0.015 | 0.01 | 128 | 45943 | 5.5-7 |
| MDHB/DHB80 | 80 | 0.015 | 0.01 | 165 | 45943 | 5.5-7 |
| MDHB/DHB100 | 100 | 0.015 | 0.01 | 200 | 45943 | 5.5-7 |
Asphalt Batch Plant Features
1. Dual-shaft mixer, fast and evenly mixing;
2. Modular design, convenient for transportation and installation, fit for worldwide use;
3. Precise screening, accurate measurement, batch mixing, producing good quality finished asphalt;
4. Optional feed for filler and additives such as dye pigment, fibre and foam and the like;
5. Optimized drying drum structure, thermal insulation layer surface, sufficient heating, and higher heat utilization rate;
6. Three control modes: manual, semi-auto and auto, easy and flexible to operate;
7. Two stage dust collector: gravitational dust collector and bag house dust collector, dust emission less than 20mg/Nm3, environmentally friendly.
Key Components:
1. Aggregate Feeders/Bins:
– Store and proportion different sizes of aggregates (crushed stone, sand, gravel).
2. Drying Drum:
– Removes moisture from aggregates by heating them to high temperatures (typically 150–180°C/300–350°F).
3. Burner:
– Provides heat for drying aggregates, often using fuels like diesel, natural gas, or recycled oils.
4. Mixer:
– Combines heated aggregates with liquid bitumen (asphalt binder) to form the final mix. In batch plants, this is done in batches; drum mix plants blend continuously.
5. Bitumen Storage Tanks:
– Store and heat bitumen to maintain its viscous state for mixing.
6. Pollution Control Systems:
– Baghouses, scrubbers, or filters capture dust, fumes, and particulates to meet environmental standards.
-Famous brand induced draft fan isemployed, guaranteeing high efficiencyyet low power consumption.
7. Control System:
– Automated controls monitor and adjust mix ratios, temperature, and production rates.
What is asphalt used for?
– Road construction (highways, streets, airport runways).
– Pavement repairs and maintenance.
– Industrial and commercial surfaces (parking lots, driveways).
Applications Case:
Batch Mix Asphalt Plant in Bangladesh
Asphalt Mixing Plant in Bangladesh
Asphalt Mixing Plant in Uzbekistan
Mobile Asphalt Mixing Plant in Mexico
Asphalt Mixing Plant in South Africa
Drum Mix Asphalt Plant in South Africa
Batch Mix Asphalt Plant in Bangladesh
Capacity: 80 TPH
Model: LB1000
Mobility: Stationary Type
Feature: Durability, long-term stability and localized service team.
Customer Feedback: With a capacity of 80 tons/hour, the plant’s stable performance reliably meets the project’s needs while improving construction efficiency and ensuring a stable supply of asphalt aggregate.
Asphalt Mixing Plant in Bangladesh
Capacity: 64 TPH
Model: LB800
Project Location: Bangladesh
Mobility: Stationary type
Features: Stability, efficiency and brand awarenessProjects
Customer Feedback: This LB800 asphalt mixing plant has excellent performance after one year’s use, with stable operation and high efficiency, which is very good.
Asphalt Mixing Plant in Uzbekistan
Capacity: 120 TPH
Model: LB1500
Project Location: Uzbekistan
Mobility: Stationary type
Features: Stable operation and easy maintenance
Customer Feedback: The LB1500 asphalt plant remains stable and easy to maintain in hot and dusty environments, and is an important support for local infrastructure development!
Mobile Asphalt Mixing Plant in Mexico
Capacity: 160 TPH
Model: LB2000
Project Location: Uzbekistan
Mobility: Mobile type
Features: Transportation adaptability and rapid deployment capability
Customer Feedback: YLB2000 asphalt mixing plant was installed and put into production in Uzbekistan. The plant adopts modular design for easy transportation and quick assembly, and we praise its convenience and productivity.
Asphalt Mixing Plant in South Africa
Capacity: 120 TPH
Model: LB1500
Project Location: South Africa
Mobility: Stationary type
Features: Stable performance, low maintenance cost, localized service
Customer Feedback: This asphalt plant is cost-effective and can adapt to the high temperature and dusty environment, and there are professional overseas engineers to guide the installation on site, which is really a good choice!
Drum Mix Asphalt Plant in South Africa
Capacity: 120 TPH
Model: LB1500
Project Location: South Africa
Mobility: Stationary type
Features: Russia
Features: Continuous mixing, high efficiency, adapting to different environments.
Customer Feedback: This asphalt mixing plant is capable of continuous mixing and high efficiency in road construction. Its durability and ease of operation are also highly appreciated.
How an Asphalt Plant Works
The production process of asphalt mixing plant can be divided into the following steps:
1. Aggregate conveying: Aggregate in the cold bin is fed into the drying drum through belt conveyor.
2. Drying and Heating: Aggregate is heated and excess moisture is removed in the drying drum by contacting with high temperature flue gas.
3. Screening & Storage: The dried hot aggregate is graded by vibrating screen and then fed into the hot material storage bin.
Metering and mixing: according to the set proportions, aggregate, powder (e.g. mineral powder) and bitumen are metered separately and fed into the mixing cylinder.
4. Mixing: In the mixing tank, aggregate, powder and asphalt are forced to mix to form a homogeneous mixture.
Dust removal and emission: The dust generated during the production process is purified through the dust removal system and discharged after meeting the standard.
5. Finished product output: the mixed asphalt mixture is sent to the finished product silo for subsequent construction use
How To Choose The Right Asphalt Mixing Plant
Choosing the right asphalt mixing plant is an important decision in road construction, which requires comprehensive consideration of several key factors. The following will provide you with detailed answers on how to choose an asphalt mixing plant from multiple dimensions:
1. Define the needs and objectives
Before shopping for an asphalt mixing plant, you should first clarify the specific needs of the project, including:
Production demand: choose the right equipment model according to the annual or daily production. For example, a small project may require a 50-100 tons/hour mixing plant, while a large project may require a 200 tons/hour or higher equipment.
Construction location: Understand the environment of the construction location, such as whether it is close to residential areas or areas with high environmental requirements, which will affect the choice of equipment type.
2. Equipment type selection
Asphalt mixing plant is mainly divided into two types: batch type and drum type, each with its own advantages and disadvantages:
Intermittent asphalt mixing plant:
Advantages: able to accurately control the quality of the mixture, suitable for projects that require high quality asphalt mixture.
Disadvantages: lower production efficiency, suitable for small and medium-sized projects.
Roller type asphalt mixing plant:
Advantages: continuous production, high efficiency, suitable for large-scale construction projects.
Disadvantages: relatively poor quality control of the mixture.
Select the appropriate type of equipment according to the project requirements to ensure that it can meet the quality requirements and improve the construction efficiency.
3. Technical performance and configuration
When choosing an asphalt mixing plant, you need to pay attention to the following technical performance and configuration:
Production capacity: choose the appropriate capacity according to the project scale, such as 80 tons / hour, 120 tons / hour, etc..
Environmental performance: Consider the emission standards and environmental requirements of the equipment, for example, whether it meets the latest green production technology regulations.
Test Instrument Configuration: Ensure that the equipment is equipped with necessary test instruments, such as electric thermostatic water bath, vacuum drying oven, etc., to meet the quality testing requirements.
4. Operation and Maintenance Costs
The operation and maintenance cost of the equipment directly affects the long-term use cost:
Ease of use: choose equipment that is easy to operate, which can reduce the cost of operator training.
Maintenance costs: pay attention to the ease of maintenance of the equipment and the supply of spare parts to ensure that the later maintenance is convenient.
5. After-sales service and support
Quality after-sales service is an important guarantee for the long-term stable operation of the equipment:
Service network: choose manufacturers with perfect after-sales service network to ensure that equipment problems can be quickly responded to.
Technical support: understand the technical support capabilities of manufacturers, including equipment commissioning, troubleshooting, etc..
6. Recommendations for equipment selection
According to the above factors, the following are some common recommendations for equipment selection:
Small projects: choose intermittent mixing plant, such as DHB continuous mixing series, suitable for small projects that require high quality asphalt mixture.
Large projects: choose batch mixing asphalt plant, such as LB series, suitable for large-scale continuous production.
Multiple projects: choose portable and easy to dismantle asphalt plant, such as YLB series mobile asphalt plant, which is suitable for various scenarios, such as road maintenance and small projects.
7. Summary
When choosing an asphalt mixing plant, it is necessary to comprehensively consider the project demand, equipment type, technical performance, operation and maintenance costs and after-sales service. Through rational planning, it can not only meet the construction demand, but also ensure long-term economy and environmental protection.
We will customize a suitable mining or concrete solution for you.
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