Concrete Batching Plant
Hot Models: HZS50, HZS75, HZS60, HZS120, HZS180 HZS240
Productivity : 50-240 m³/h
Mixer: Twin shaft mixer, Planetary
Aggregate Feeder: belt type or hopper type
Application Fields: Rural construction, small and Large concrete production project, commercial concrete production
How many types of concrete batching plants are there?
The functionalities and applications of different types, including ready-mix, central mix, dry batch, mobile batch, stationary batch, continuous batching plants and Stabilized soil mixing plant. Understanding these plant types is essential for informed decision-making and successful project implementation in the construction field. Here are the answers of what types of concrete plant are they.
Hopper Lift Concrete Batching Plant
We will customize a suitable mining or concrete solution for you
Types of a Batching Plant
Type 1: Stationary Belt Type Concrete Batching Plant:
Type 2: Stationary Hopper lift Concrete Batching Plant:
Type 3: Mobile Concrete Batching Plant:
Type 4: Foundation-free concrete mixing station
Type 5: Dry Mix Concrete Batching Plant:
Belt type capacity: 60m3/h ~ 240m3/h
Belt Type Concrete Batching Plant is a concrete batching plant that uses a belt conveyor for material transportation and mixing. Its main features include stable concrete transportation, precise materials batching and high efficiency, high degree of automation, and suitability for large-scale production. thus it has large land occupation.
Hopper lift type capacity: 25m3/h ~75m3/h
Hopper lift Concrete Batching Plant is a concrete production equipment that uses bucket elevator to transport aggregate to the mixing host for mixing.
The Concrete Plant compact structure and efficient production: With modular structure design, the whole station occupies a small area and can be flexibly placed according to the actual situation on site. It can discharge materials in multiple directions, and the optimized design of each component has the same efficiency as belt conveyor.
Model: HZSY25 ~ HZSY120
Discharge Size: 500~2000L
The main engine of mobile concrete batching plant is designed and installed on an integrated chassis equipped with axles and tires. Can be moved to any concrete workplace at any time No concrete foundation required, quick installation, ready for production in 8 hours Economical and efficient, low investment, quick results.
Capacity 60-240m³/h optional
Foundation-free concrete mixing plant is ideal for urban construction, infrastructure projects, remote areas, temporary construction sites, and projects requiring frequent relocation. Characterized by its modular design and easy installation, eliminates the need for complex foundation work. With rapid assembly and disassembly capabilities, it offers flexibility and cost savings. It provides efficient and reliable concrete production without the constraints of traditional foundation requirements.
Dry Concrete Batching Plant (Dry Concrete Batching Plant) is a kind of ready-mixed dry material production system without a mixing machine.
Production capacity: 60~90m³/h is selected for small projects, 120~240m³/h is recommended for large infrastructure;
Production process: only sand, stone, cement and other aggregates and powders are mixed into dry materials according to the proportion, without adding water;
Timing of adding water: after the dry materials are transported to the construction site, water is added in the mixer truck for final mixing;
Applicable scenarios: especially suitable for long-distance transportation, arid and water-scarce areas, or projects that require flexible mixing of concrete properties.
Parameters of bucket type mixing plant
| Model | HZS25 | HZS35 | HZS50 | HZS75 |
| Capacity | 25m3/h | 35m3/h | 50m3/h | 75m3/h |
| Mixing system | Twin shaft concrete mixer | |||
| Aggregate feeder | Bucket (Skip hopper) | |||
| Discharging height | 1500-3800mm | 3800mm | 3800mm | 3800mm |
| After-sale service | Erection & commissioning, operator training | |||
| Warranty | 12 months after erection | |||
| Concrete mixer | JS500 | JS750 | JS1000 | JS1500 |
| Discharging volume | 500L | 750L | 1000L | 1500L |
| Charging volume | 800L | 1200L | 1600L | 2400L |
| Mixing circle | 72s | |||
| Max. mixing size | 80/60mm | |||
| Aggregate batching machine | PLD800 | PLD1200 | PLD1600 | PLD2400 |
| Storage bins quantity | 2 or 3 or 4 sorts | 3 or 4 sorts | 3 or 4 sorts | 3 or 4 sorts |
| Aggregate scale hopper | 800L | 1200L | 1600L | 2400L |
| Weighing system | Water, Cement, Additive | |||
| Weighing precision | ±1% | |||
| Air system | Air compressor, etc | |||
| Control system type | Computer auto-control module (PLC can be optional item) | |||
Parameters of belt mixing plant
| Model | HZS60 | HZS90 | HZS120 | HZS180 |
| Capacity | 60m3/h | 90m3/h | 120m3/h | 180m3/h |
| Mixing system | Twin shaft concrete mixer | |||
| Aggregate feeder | Belt conveyor | |||
| Discharging height | 3800mm | 3800mm | 3900mm | 4000mm |
| After-sale service | Erection & commissioning, operator training | |||
| Warranty | 12 months after erection | |||
| Concrete mixer | JS1000 | JS1500 | JS2000 | JS3000 |
| Discharging volume | 1000L | 1500L | 2000L | 3000L |
| Charging volume | 1500L | 2250L | 3000L | 4500L |
| Mixing circle | 72s | |||
| Max. mixing size | 80/60mm | |||
| Aggregate batching machine | PLD1600 | PLD2400 | PLD3200 | PLD4800 |
| Storage bins quantity | 2 or 3 or 4 sorts | 3 or 4 sorts | 3 or 4 sorts | 3 or 4 sorts |
| Aggregate scale hopper | 1600L | 2400L | 3200L | 4800L |
| Weighing system | Water, Cement, Additive | |||
| Weighing precision | ±1% | |||
| Air system | Air compressor, etc | |||
| Control system type | Computer auto-control module (PLC can be optional item) | |||
Core Competitive Advantages
High production efficiency
Stationary mixing plant can continuously produce concrete, equipped with high-performance mixing machine, can quickly complete the concrete mixing, usually 60 seconds to complete a tank of concrete mixing.
Stable concrete quality
Adopting automatic control system, it can precisely control the proportion of raw materials and mixing time to ensure stable quality of concrete and reduce waste.
Equipped with double-speed coarse and fine metering system, it can realize accurate weighing of aggregate, powder and liquid.
Energy saving and environmental protection
Adopting modularized design, it is easy to install and maintain while reducing energy consumption.
Equipped with high efficient dust collector and noise reduction device to reduce dust and noise pollution.
Strong adaptability
According to different project requirements, it can flexibly adjust the concrete proportion to meet the special performance requirements such as high strength and durability.
Supporting various forms of arrangement, such as “one-stop multi-machine” or “one-stop dual-control”, adapting to the complex construction environment.
High reliability
Adopting whole steel structure, high strength and durability, stable operation.
Equipped with automatic cleaning system and fault alarm function, it is easy to maintain and repair.
Economy
Although the initial investment is high, it has higher economic benefits in the long run by reducing labor cost and material waste.
Wide range of application scenarios
Fixed mixing plant is suitable for long-term and large-scale construction projects, such as bridges, water conservancy hubs, airport runways, etc.
We will customize a suitable mining or concrete solution for you.
Main components and functions
What are the components of a batching plant? What is the structure of concrete batching plant?
Concrete mixing plants are mainly composed of five major systems, including a concrete mixer, a material weighing system, a material conveying system, a material storage system, and a control system, as well as other ancillary facilities. Compared with the aggregate metering of the station, the floor aggregate metering reduces four intermediate links, and the material metering is vertical, which saves metering time, thus greatly improving production efficiency.
Twin-Shaft Concrete Mixer
Capacity: 500L-3000L
Type: Twin shaft mixer, Sicoma concrete mixer or Planetary type
Core equipment, used to mix raw materials such as cement, aggregates, and water into concrete.
Twin-shaft forced mixers are often used, which have high mixing efficiency and good uniformity.
Material weighing system
Responsible for accurately measuring the amount of raw materials such as cement, aggregates, and water.
Usually composed of electronic scales, sensors, and controllers to ensure the accuracy of concrete proportions.
Material conveying system
Type: Belt type, Hopper lift
Used to transport raw materials from the storage area to the mixer.
Cement silo
Including cement silos, aggregate silos, etc., used to store raw materials such as sand, stone, and cement.
Design capacity and quantity according to production needs to ensure the stability of raw material supply.
Control system
Power panel and switches,Collective control terminals
German Siemens PLC control system and Ouli vibration motor
Automatically control the production process of the mixing plant, including proportion setting, weighing, mixing, etc. Improve production efficiency and reduce manual intervention.
Aggregate Batching System
Capacity: 80OL- 480OL
Bins: 2bins,3bins, 4bins, etc
Weighing type: Accumulating, Separating weighing.
It can automatically finish the batching procedures of 3~6 kinds of materials (second grade concrete) such as sand, stone, cement according to user’s design.
We will customize a suitable mining or concrete solution for you.
UNIQUE Concrete Batching Plant Projects
HZS60 Concrete Batch Plant for Road Construction
HZS180 Concrete Mixing Plant for Commercial Concrete Production
HZS60 Batch Plant for Commercial Concrete and Precast Concrete Production
HZS35 Concrete Plant for House Building and Precast Concrete Production
HZS50 Batching Plant for Road Construction
YHZS60 Mobile Batching Plant for Building Construction
HZS60 Concrete Batch Plant for Road Construction
Delivery Time: August 2022
Project Location: in Romania
Customer Feedback:
“Since purchasing UNIQUE brand HZS120 mixing plant, our construction efficiency has increased by 40%! The fully automated control system allows for almost zero operator error, and the energy consumption is 15% lower than similar products. Even in the cold winter in Romania, the equipment still runs stably – this is definitely the industry benchmark!”
–Construction Project Manager
HZS180 Concrete Mixing Plant for Commercial Concrete Production
Delivery Time: April 2023
Project Location: in Russiu
Customer Feedback:
“In the Siberian oil and gas pipeline project at -40°C, your cold-resistant concrete mixing plant demonstrated amazing stability! The unique heating module of the hydraulic system and the sealed control silo ensured that the equipment operated without interruption for 18 consecutive months, and the single-day production capacity exceeded 2,000 m3, which far exceeded the requirements of the Russian GOST standard. Not only did this equipment allow us to complete a key section of the tender 3 months ahead of schedule, but it also received a quality commendation from the Russian Ministry of Energy!”
— Chief Engineer, Energy Construction Company, Russia
HZS60 Batch Plant for Commercial Concrete and Precast Concrete Production
Delivery Time: March 2022
Project Location: in Philippines
Customer Feedback:
“This dust-proof mixing plant has reduced Manila CBD project’s dust emissions by 90%, no mud spillage during rainy season with the belt sealing system, 80,000 cubic meters of high-end commercial mixes completed in a single month, and ‘Green Construction Benchmarking’ certification from the Philippine Environmental Protection Agency!”
— Metro Manila Bay Area Construction Corp.
HZS35 Concrete Plant for House Building and Precast Concrete Production
Delivery Time: March 2024
Project Location: in Philippines
Customer Feedback:
“We are very satisfied with this small stationary concrete mixing plant! The plant is stable and efficient, and the operation is easy to understand, which greatly improves the efficiency of the project. The local team is on call 24 hours a day, and the Philippine Department of Construction and Engineering has recommended it to contractors nationwide!”
— Director of Engineering, Manila Real Estate Group
HZS50 Batching Plant for Road Construction
Delivery Time: August 2021
Project Location: in Kazakhstan
Customer Feedback:
With a footprint of only 60 m², this stationary mixing plant’s sand-proof design has allowed the Tashkent New City project to sustain its output in the midst of sandstorms, and the Uzbek-language control system has boosted operational efficiency by 40%, helping us to complete the hardening of 50 kilometers of rural roads ahead of schedule!”
YHZS60 Mobile Batching Plant for Building Construction
Delivery Time: August 2023
Project Location: in Fiji
Customer Feedback:
“With a 3-hour island turnaround, a salt-erosion-resistant design that is stable in the high temperatures of Suva’s beachfront, and 300 square feet of coral reef hotel foundations poured in a single day, this mobile station was praised by the Fiji Tourism Board for its ‘perfect balance of ecology and efficiency’!”
–South Pacific Tourism Development Corporation
We will customize a suitable mining or concrete solution for you.
Application of concrete mixing station
What is the purpose of concrete batching plant?
Concrete mixing plants are commonly used in the following scenarios:
Large-scale projects: such as bridges, water conservancy projects, power projects, etc.
Centralized construction: suitable for projects with concentrated construction sites, long construction period and large engineering volumes.
Commodity concrete supply: provide pre-mixed concrete for construction sites to reduce pollution and resource waste from on-site mixing
With the development of municipal construction, Concrete mixing station due to its high degree of mechanization and automation, the productivity is high, the mixing station that adopts centralized mixing and provides commercial concrete has great advantages, so it has been rapidly developed, and has created conditions for promoting concrete pumping construction and realizing the joint operation of mixing, conveying and pouring machinery.
We will customize a suitable mining or concrete solution for you.
How Does A Concrete Batching Plant Work?
What are the operations of concrete plant?
How do you manage batching plants?
Briefly, measure materials such as aggregates, cement, water and additives, mix them in an accurate proportion to produce high-quality concrete, and then transport the final mixture to the construction site by means of the conveying system.
Step1: Feed Aggregates
Transport aggregates such as sand, crushed stone via a conveyor belt or hopper to a precision metering device, where they are accurately measured based on a preset proportion before being directed to the mixer.
Step 2: Add Filler
Deliver filler such as cement or fly ash to the filler metering unit by screw conveyor or pneumatic conveying system, and then add it to the mixer after accurate metering.
Step 3: Feed Water and Additives
The water/additive feed system delivers water and additives (such as water reducers and retarders) as appropriate to the mixer, in accordance with the performance requirements of the concrete.
Step 4: Mix
Upon activation of the mixing system, the rotation of the mixing blades thoroughly mixes aggregates, cement, water, and additives to form homogeneous concrete.
Step 5: Transport and Pour
After mixing is completed, finished concrete will be sent to the pouring site for construction by a delivery pump or mixer trucks.
Step 6: Clean and Maintain
After each production, clean and maintain the portable batching plant to ensure it remains clean and in optimal condition, thereby priming it for subsequent production.
How to build a concrete mixing plant / How to start a concrete mixing business?
I. Preliminary site selection
1.1 Site selection principles
Close to the use of sales: commercial concrete mixing plant should be close to the use of commodity sales, and give full consideration to the proximity of the origin of key raw materials. General service radius of 50-100 kilometers to reduce transportation costs.
Convenient transportation: the site should have better road transportation conditions, the road surface has sufficient width, height and carrying capacity, reduce the frequency of congestion and route drainage engineering obstacles and other impact on the transport vehicle.
Power and water security: the site should be close to high-voltage power supply, convenient power distribution standards, and close to the water source, to ensure that there is sufficient production of tap water.
Sufficient site: the site should have sufficient office space to adapt to the current stage and future development needs.
Topographic leveling: the topography of the factory site should be leveled to reduce the cost of site leveling, and if there is a difference in height between the premises, it can also be effectively utilized, and consider the drainage problem in case of inclement weather.
ii. budget and project status
2.1 Budget overview
According to the budget program of the mixing plant construction project, the total investment amount generally needs to consider the following aspects:
Land acquisition costs, construction costs, equipment procurement costs, raw material procurement costs, labor costs, other miscellaneous costs etc.
2.2 Project Size
Land area: about 2,000 square meters to more than 20,000 square meters ranging, according to the actual demand to determine.
Construction content: including storage silo, office building, living room, etc.
Production capacity: annual output of more than 300,000 cubic meters, according to the equipment configuration and market demand.
Third, how to select the mixing plant
3.1 Mixing system configuration
Configure the mixing system and feeding and batching system according to the duration of the project, the total amount of concrete, the daily concrete consumption and other indicators, in order to meet the maximum daily concrete production.
One production line can be set up for general projects, and two production lines should be set up for larger and important projects, arranged side by side and symmetrically, so as to ensure uninterrupted supply of concrete.
3.2 Equipment selection
Mixer: according to the characteristics of soil mixing and mortar consistency to choose the right type of mixer, such as self-falling mixer or mandatory mixer.
Batching system: make sure the batching system is accurate and efficient to meet the production demand.
Conveying equipment: choose suitable conveying pump or transportation tanker to meet the conveying distance and height and the supply of concrete.
Installation and use
4.1 Installation process
Installation of the main body of the mixing plant: including the lifting and connection of the beam of the mixing layer, mixing main machine and weighing layer.
Installation of conveying equipment: such as belt conveyor, screw conveyor, etc., to ensure smooth and accurate conveying.
Installation of electric and control system: ensure the circuit connection is correct, safe and reliable.
Installation of auxiliary facilities: such as pool, cement silo, dust collector, etc., to ensure smooth production.
4.2 Precautions for use
Inspection before starting: carefully check the circuit and various meters, as well as the working status of key components.
Licensed to work: the operator must be licensed to work and strictly abide by the post regulations.
Safe operation: safety measures must be taken when the hopper is lifted, the hopper pit is cleaned, the mixing pot is repaired and other operations are carried out.
Wastewater disposal: After the task is finished, pour the wastewater into the designated sedimentation pool, and strictly prohibit arbitrary discharge.
V. Time Required, Expenditure and Manpower.
5.1 Time schedule
Preparation stage: including site selection, budget, design, etc., takes about 1-2 months.
Construction phase: including civil construction, equipment installation, etc., takes about 3-6 months.
Commissioning stage: equipment commissioning and trial production, takes about 1 month.
5.2 Manpower Requirements
Manpower requirement: including project management team, construction team, equipment installers, operators, etc. The specific number of people will be determined according to the project scale.
VI. Precautions
Environmental protection requirements: Strictly comply with environmental protection regulations and equip with necessary environmental protection facilities, such as dust collector and waste water treatment pool.
Safe production: Strengthen safe production management to ensure the safety of personnel and equipment.
Quality control: establish a perfect quality management system to ensure that the quality of concrete meets the standard requirements.
VII. Post-maintenance
7.1 Daily maintenance
Regularly clean, lubricate and inspect the equipment to ensure normal operation.
Replace worn parts in time to prevent equipment failure.
7.2 Regular Inspection
Carry out a comprehensive inspection and maintenance of the mixing plant, including the electrical system, mechanical system and conveying system.
Formulate a maintenance plan based on the inspection results and repair any problems found in a timely manner.
7.3 Personnel training
Regularly train operators to improve their operation skills and safety awareness.
Strengthen communication and cooperation with equipment suppliers to keep abreast of equipment updates and technological progress.
Related Cases
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Related Products
Mobile Batching Plant
【Productivity】: 25-240 m3/h;
【Aggregate Feeder】: hopper type and belt type;
【Mixing system】: Twin shaft forced concrete mixer, Planetary