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Cone Crusher

Cone Crusher

【Feeding Size】: 65-300mm
【Cone Crusher Output Size】: 0-5mm; 5 -10 mm; 10-40 mm
【Capacity】: 15 -1000T/h
【Applicable materials】: limestone, granite, pebbles, basalt, dolomite, bluestone, calcite, iron ore, etc
【Applicable Fields】: primarily used in mining, quarrying, and construction to efficiently crush and size a variety of materials, including hard rocks and aggregates.

What is mobile stone crusher plant?

Cone crusher is a high-efficiency, high-power crushing equipment, widely used in mining, metallurgy, construction, chemical industry and other industries. The following is a detailed introduction to cone crusher:

Cone Crusher 01 - Cone Crusher

Definition of cone crusher

Cone crusher is a mechanical equipment that realizes material crushing through rotational motion and lamination crushing principle. Its main features include:

  • High crushing force: It can crush high-hardness ores and rocks.
  • High efficiency and energy saving: High crushing efficiency and relatively low energy consumption.
  • Uniform particle size: The particle size distribution of the crushed material is uniform, which is convenient for subsequent processing.

We will customize a suitable mining or concrete solution for you

How does cone crusher Work?

Cone Crusher 02 - Cone Crusher

The working principle of cone crusher is as follows:

  • Rotational motion: The motor drives the main shaft to rotate through the pulley or coupling, and the main shaft drives the eccentric sleeve, so that the crushing cone swings around the fixed point.
  • Lamination crushing: The crushing wall of the crushing cone sometimes approaches and sometimes leaves the fixed mortar wall, so that the material is constantly squeezed and ground between the two, and finally achieves the crushing effect.
  • Particle size adjustment: By adjusting the size of the discharge port, the discharge particle size can be controlled to meet different production needs.

3. Main uses

Cone crushers are widely used in the following fields:

  • Mining industry: crushing iron ore, copper ore, limestone, granite and other ores.
  • Metallurgical industry: used for ore crushing before metal smelting.
  • Construction industry: production of aggregates and road building materials.
  • Chemical industry: crushing refractory materials, silicates, etc.

How many types of cone crushers?

Cone crushers can be divided into many types according to different classification standards. The following are the main classification methods and their characteristics:

1. Classification by crushing force maintenance method

Spring cone crusher
Symons cone crusher
Single-cylinder Hydraulic cone crusher
Multi-cylinder Hydraulic cone crusher

Features:
Spring is used as an overload protection device. When uncrushable materials enter the crushing chamber, the spring will be compressed to protect the equipment from damage.

Applicable scenarios:
Mainly used in small and medium-sized mines and construction industries, suitable for scenes with low material hardness.

Disadvantages:
Small crushing force, low output, gradually replaced by hydraulic cone crushers.

conecrusher 1 - Cone Crusher

Parameters:

Model Diameter
(mm)
Discharge (mm) Max.Feeding size(mm) Capacity(t/h) Power
(kw)
Weight
(t)
Dimension
(mm)
PYB-600 600 12-25 65 15-25 30 5.5 1740×1225×1940
PYD-600 600 3-13 36 5-23 30 5.5 1740×1225×1940
PYB-900 900 15-50 115 50-90 55 10.18 1990×1640×2380
PYZ-900 900 5-20 60 20-65 55 10.19 1990×1640×2380
PYD-900 900 3-13 40 15-50 55 10.27 1990×1640×2380
PYB-1200 1200 20-50 145 110-200 110 24.7 2805×2300×2980
PYZ-1200 1200 8-26 100 50-150 110 25 2805×2300×2980
PYD-1200 1200 3-15 50 18-105 110 25.6 2805×2300×2980
PYB-1750 1750 25-60 215 280-480 155-160 50.6 3610×2950×4185
PYZ-1750 1750 10-30 185 115-320 155-160 51 3610×2950×4185
PYD-1750 1750 5-15 85 75-230 155-160 50.5 3610×2950×4185
PYB-2200 2200 30-60 300 590-1000 260-280 84 4790×3430×5080
PYZ-2200 2200 10-30 235 200-580 260-280 85 4790×3430×5080
PYD-2200 2200 5-16 110 120-370 260-280 85 4790×3430×4852

 

① Advantages:

  • High crushing efficiency: Through the lamination crushing effect, the crushing efficiency of the material is improved.
  • High degree of automation: The use of the hydraulic system makes the equipment operation more convenient and can realize automatic control.
  • Easy maintenance: The optimized design reduces the failure rate and makes equipment maintenance simpler.

② Comparison with other types of cone crushers:

  • Compared with the spring cone crusher: the symons cone crusher is better in crushing capacity and automation, and is suitable for more complex working conditions.
  • Compared with the hydraulic cone crusher: the symons cone crusher combines the advantages of the spring and hydraulic systems, and has both stability and efficiency.
conecrusher 2 - Cone Crusher
Standard Model Diameter(mm) Discharging openning size
(mm)
Max.feeding size
(mm)
Capacity(t/h) Power(kw) Weight
(kg)
Dimension
(mm)
2’FT PSGB-0607 600 6-38 60 16-50 30 4500 2195×1158×1651
2’FT PSGB-0609 600 10-38 80 18-65 30 4500 2195×1158×1651
2’FT PSGB-0611 600 13-38 90 22-70 30 4500 2195×1158×1651
2’FT PSGD-0603 600 3-13 30 9-35 30 4500 2195×1158×1651
2’FT PSGD-0605 600 5-16 40 22-70 30 4500 2195×1158×1651
3’FT PSGB-0910 900 9-22 85 45-91 75 9980 2656×1636×2241
3’FT PSGB-0917 900 13-38 150 59-163 75 9980 2656×1636×2241
3’FT PSGB-0918 900 25-38 150 118-163 75 9980 2656×1636×2241
3’FT PSGD-0904 900 3-13 35 27-90 75 10530 2656×1636×2241
3’FT PSGD-0906 900 3-16 65 27-100 75 10530 2656×1636×2241
3’FT PSGD-0907 900 6-19 85 59-129 75 10530 2656×1636×2241
4.25’FT PSGB-1313 1295 13-31 115 109-181 160 22460 2983×1866×3156
4.25’FT PSGB-1321 1295 16-38 178 132-253 160 22460 2983×1866×3156
4.25’FT PSGB-1324 1295 19-51 205 172-349 160 22460 2983×1866×3156
4.25’FT PSGB-1325 1295 25-51 220 236-358 160 22460 2983×1866×3156
4.25’FT PSGD-1306 1295 3-16 54 36-163 160 22590 2983×1866×3156
4.25’FT PSGD-1308 1295 6-16 76 82-163 160 22590 2983×1866×3156
4.25’FT PSGD-1310 1295 8-25 89 109-227 160 22590 2983×1866×3156
4.25’FT PSGD-1313 1295 16-25 113 209-236 160 22590 2983×1866×3156

Features:
The crushing force is adjusted by the hydraulic system, with higher crushing force and stability, and the size of the discharge port can be quickly adjusted.

Classification:
Single-cylinder hydraulic cone crusher: simple structure, low cost, suitable for medium and fine crushing operations.

conecrusher 4 - Cone Crusher
Model Max feeding size
(mm)
Discharging opening and capacity(t/h)
19mm 22mm 25mm 29mm 32mm 35mm 38mm 41mm 44mm 48mm 51mm 54mm 60mm 64mm 70mm 76mm
DP430S 360 126 138-173 147-230 156-293 165-310 174-327 183-344 196-306 205-256
300 108 116-145 127-199 135-254 144-270 152-285 161-301 196-264 108
235 91 98-123 106-166 116-218 124-232 131-246 139-261 147-275 154-241 165
DP440S 450 267 282-353 298-446 313-563 334-601 350-524 365-456
400 225 239-299 254-381 269-484 284-511 298-448 318-398 333
300 195 214-267 228-342 242-435 256-461 270-486 284-426 303-378 317
DP660S 560 349 368-460 392-588 410-718 428-856 465-529 489-978 525-1050 562-983
500 318 336-420 353-618 376-753 394-788 411-823 446-892 469-822 504-631

Features:
The crushing force is adjusted by the hydraulic system, with higher crushing force and stability, and the size of the discharge port can be quickly adjusted.

Classification:
Multi-cylinder hydraulic cone crusher: stronger crushing force, suitable for large mines and complex working conditions.

conecrusher 3 - Cone Crusher
Model Standard Short head Power(kw) Capacity(tph) Weight(t))
Feeding Size(MM) Discharging Size(MM) Feeding Size(MM) Discharging Size(MM)
XHP200 132-200 90-250 14
185 19 76 10
125 17 54 6
95 13 23 6
10 5
XHP300 230 25 180-250 110-440 19.96
210 20 75 10
150 15 50 8
105 10 20 6
20 6
XHP400 295 30 280-355 140-630 28.72
250 25 90 10
195 20 50 8
110 14 40 6
30 6
XHP500 330 30 355-450 175-790 38
285 25 90 13
200 20 55 10
133 16 40 8
35 6

2.Classification by crushing chamber type

Cone Crusher 03 - Cone Crusher

(1) Standard cone crusher

Features: The crushing chamber depth is moderate, suitable for medium crushing operations, and the crushing ratio is moderate.

Applicable scenarios: Used for medium-sized crushing of ores and rocks.

(2) Medium-sized cone crusher

  • Features: The crushing chamber depth is slightly shallow, the crushing ratio is slightly high, and it is suitable for medium and fine crushing operations.
  • Applicable scenarios: Used for crushing processes that require a higher particle size distribution.

(3) Short-head cone crusher

  • Features: The crushing chamber depth is relatively shallow, the crushing ratio is relatively high, and it is suitable for fine and ultra-fine crushing operations.
  • Applicable scenarios: Used in sand making and industries that require high-fineness materials.
  • Cases:Our PSGD0904 short-head fine cone crusher shiped to Peru

Case:

The PSGD0904 short-head fine cone crusher is a device suitable for ore and rock crushing, especially for Peruvian copper mine crushing scenarios. The following is a detailed description of the equipment and its applicability analysis in the Peruvian market:

cone crusher 301 - Cone Crusher

1. Core parameters and performance characteristics of the PSGD0904 short-head fine cone crusher

Feed particle size: The maximum feed particle size is 35mm, suitable for ores and rocks with medium hardness or above.
Discharge particle size: The adjustable range is 3-13mm, suitable for secondary or tertiary crushing.
Production capacity: The processing capacity per hour is 27-90 tons, and the specific output depends on the material characteristics and equipment configuration.
Motor power: Equipped with a 75kw motor, it can meet the needs of efficient crushing.
Applicable scenarios: Widely used for crushing medium or high hardness ores, such as copper ore, granite, calcite, etc.

2. Advantages of PSGD0904 equipment in Peruvian copper mine crushing

High matching: Peru is a country rich in copper resources in the world, and copper mine crushing is an important part of mining development. The technical parameters of the PSGD0904 equipment (such as feed size and discharge size range) are highly consistent with the requirements of copper ore crushing process.
Efficient crushing: The equipment has three-stage closed-circuit crushing capacity, which can complete the coarse, medium and fine crushing of ore, improve crushing efficiency and reduce energy consumption.
Strong adaptability: The discharge particle size is adjustable, which can meet the particle size requirements of different copper ore processing processes and is suitable for the crushing link before copper ore dressing.

3. Market demand analysis of copper ore crushing equipment in Peru

Market background: Peru is one of the world’s largest copper ore producers, and copper ore exports account for 35% of Peru’s total exports. With the continuous investment in mining development, the market demand for crushing equipment is strong.
Process requirements: Peruvian copper ore crushing usually adopts a three-stage closed-circuit crushing process. The PSGD0904 equipment fully meets this demand and can be used as medium or fine crushing equipment.
Market trend: The Peruvian copper ore industry has a growing demand for efficient and energy-saving crushing equipment. With its technical advantages, the PSGD0904 equipment can well meet the needs of the Peruvian market.

4. Summary

PSGD0904 short head fine cone crusher can well meet the crushing needs of Peruvian copper mines with its excellent performance parameters and adaptability. It is not only suitable for the crushing of copper ore, but also has high competitiveness in the Peruvian mining market due to its high efficiency and flexible discharge particle size adjustment ability. If you have more specific needs about equipment selection or the Peruvian market, you can further consult relevant equipment suppliers or industry experts.

We will customize a suitable mining or concrete solution for you.

Cone crusher plant solutions

Cone crusher machine widely used in stone crusher plant as a secondary crushing equipment. But how to design crusher plant with cone crusher? Don’t worry! we have more than 30 engineers who can give you proposal as your requirement and draw the 2D or 3D model pictures for you. So you can customize your own crusher plant. Followings are 3 types of crusher plant we can design for you.

A.Stationary Cone crusher plant

Stationary cone crushing plant is a highly efficient combination of crushing equipment, usually composed of jaw crusher, cone crusher, vibrating screen, belt conveyor and other equipment, used to complete the crushing and screening of materials such as ore and rock. The following is a detailed introduction to the fixed cone crushing station:

stone crusher plant 107 - Cone Crusher

1. Definition and characteristics

The fixed cone crushing station is a fixed installation crushing equipment system, mainly composed of the following parts:

  • Jaw crusher: as the primary crushing equipment, it is used for coarse crushing.
  • Cone crusher: As the secondary crushing equipment, it is used to crush the materials crushed from the jaw crusher.
  • Vibrating screen: as the third part of crusher plant, it is used to classify the products crushed from the cone crusher into several different sizes. Then you will get several final products you want.
  • Conveyor belt: Connects various equipment to achieve material transportation.
  • Electrical control system: realizes automated operation and equipment monitoring.

The main features of the stationary crushing station include:

  • Efficient and stable: high processing capacity and stable crushing efficiency.
  • Compact structure: The equipment occupies a small area and is suitable for fixed site use.
  • High degree of automation: centralized control can be achieved to reduce labor costs.
  • Modular design: equipment can be flexibly configured according to production needs.

2. Technical parameters

The technical parameters of fixed cone crushing stations vary depending on the configuration and model. The following is a reference range for common configurations:

  • Cone crusher models: such as PYB600, PYB900, PYB1200, etc.
  • Processing capacity: 40-700 tons/hour, depending on the model and configuration.
  • Feed particle size: up to 300mm.
  • Finished product particle size: 10-50mm (adjustable).
  • Motor power: depending on the configuration, ranging from 30-280kw.

3. Applicable scenarios

Fixed cone crushing stations are widely used in the following fields:

  • Mining industry: crushing metal ores such as iron ore and copper ore.
  • Construction industry: used to produce construction aggregates (such as sand and gravel).
  • Building materials industry: crushing granite, limestone and other building materials.
  • Chemical industry: handling the crushing and screening of chemical raw materials.

4. Advantages and disadvantages

Advantages:

  • Efficient and energy-saving: high crushing efficiency and low energy consumption.
  • High degree of automation: centralized control can be achieved, reducing labor costs.
  • Easy maintenance: fixed installation, easy for regular inspection and maintenance.
  • Modular design: flexible configuration according to needs.

Disadvantages:

  • Site restrictions: fixed installation is required, not suitable for frequent site transfers.
  • High initial investment: compared with mobile crushing stations, fixed crushing stations have higher initial investment costs.
  • Poor flexibility: not suitable for occasions that require rapid movement or adjustment of production lines.

B.Wheel cone crusher plant

wheel crushing plant is a flexible crushing equipment system, which is widely used in mining ore crushing, construction waste treatment, highway construction and other fields. The following is a detailed introduction to tire crushing station:

888 - Cone Crusher

1. Definition and characteristics

Wheel crushing plant is a mobile crushing equipment installed on a tire chassis, integrating crushing, screening and conveying functions. Its main features include:

    • High flexibility: It can be quickly moved to different work sites without complicated installation and commissioning.
    • Modular design: The equipment can be flexibly combined to meet different production needs.
    • Efficient and environmentally friendly: Equipped with advanced dust removal and noise reduction equipment to reduce dust and noise emissions.
    • Strong applicability: It can handle materials of various hardness and particle sizes, such as granite, basalt, iron ore, etc.

2. Technical parameters

The technical parameters of tire crushing station vary according to different configurations and models. The following are common parameter ranges:

    • Processing capacity: 50-300 tons/hour, depending on the equipment model and configuration.
    • Feed particle size: up to 800mm.
    • Finished product particle size: 10-300mm (adjustable).
    • Equipment configuration: usually includes jaw crusher, cone crusher, vibrating screen, conveyor belt, etc.
    • Motor power: depending on the configuration, ranging from 30-400kw.

3. Applicable scenarios

Tire crushing stations are widely used in the following fields:

    • Mining ore crushing: processing granite, basalt, marble and other ores.
    • Construction waste treatment: crushing construction waste into reusable aggregates.
    • Highway construction: providing standard building aggregates.
    • Railway, road and bridge construction: used for crushed stone processing and aggregate production.

4. Advantages and disadvantages analysis

Advantages:

    • High flexibility: can be quickly transferred to adapt to different sites and working environments.
    • Good environmental performance: equipped with dust removal and noise reduction equipment to reduce environmental pollution.
    • High degree of automation: realize centralized control and remote operation, and reduce labor costs.

Disadvantages:

  • Limited site adaptability: there are certain requirements for site flatness.
  • High transportation cost: compared with fixed crushing stations, the transportation cost is higher.
  • Higher initial investment: Compared with crawler crushing plants, tire crushing plants have higher tire maintenance costs.

C.Crawler cone crusher plant

Crawler crushing plant is a kind of high-efficiency crushing equipment, which adopts crawler chassis design and has strong off-road capability and the ability to adapt to complex terrain. The following is a detailed introduction to crawler crushing station:

999 - Cone Crusher

1. Definition and characteristics

Crawler crushing station is an integrated and modular crushing equipment with the following
characteristics:

  • Self-driven: It can move freely to the work site by crawler tracks without external traction.
  • Strong off-road capability: Adapt to rugged terrain and complex environment.
  • Efficient crushing: large crushing ratio, high productivity, uniform particle size of finished materials.
  • High flexibility: It can turn on the spot and adapt to a variety of construction scenarios.

2. Technical parameters

The technical parameters of crawler crushing station vary depending on the model and configuration. The following is a common range:

  • Processing capacity: 50-650 tons/hour, depending on the equipment configuration.
  • Feed particle size: up to 930mm.
  • Finished particle size: 10-300mm (adjustable).
  • Equipment configuration: usually includes jaw crusher, cone crusher, vibrating screen, conveyor belt, etc.
  • Motor power: ranges from 30-400kw.

3. Applicable scenarios

Crawler crushing stations are widely used in the following fields:

  • Mining: crushing granite, basalt, iron ore and other ores.
  • Construction waste treatment: crushing construction waste into recycled aggregates for the production of environmentally friendly bricks, etc.
  • Infrastructure construction: such as highway, railway, bridge construction, etc.
  • Other fields: sand and gravel yards, concrete sand making, dry mortar, etc.

4. Advantages and disadvantages

Advantages:

    • Strong adaptability: can operate in rugged terrain and complex environments without site leveling.
    • High efficiency: large crushing ratio, high productivity, and uniform finished product particle size.
    • Environmental protection: equipped with noise reduction and dust removal equipment to reduce dust and noise emissions.
    • Easy to operate: the equipment can be moved and operated by wireless remote control.

Disadvantages:

  • High cost: crawler chassis maintenance cost is high, and the initial investment is large.
  • Slightly less flexible: compared with tire crushing stations, crawler crushing stations have a slower transfer speed.

5.Comparison Between Crawler-Mounted and Tire-Mounted Crushing Stations

When choosing between crawler-type and tire-type mobile crushing stations, several factors must be considered, including mobility, terrain adaptability, setup time, cost, and application suitability. Below is a detailed comparison:


5.1. Mobility & Terrain Adaptability

Feature Crawler-Mounted Crushing Station Tire-Mounted Crushing Station
Movement Mechanism Hydraulic crawler tracks Rubber tires (may need a truck/tractor for transport)
Off-Road Capability Excellent (steep slopes, rough terrain, soft ground) Limited (requires flat, stable ground)
Maneuverability Slower but more stable Faster on roads, but less stable on uneven ground
Transport Permits Usually requires disassembly for long-distance transport Can be towed on highways (some models don’t need permits)

Best For:

  • Crawler: Mining, rugged terrain, steep slopes.

  • Tire: Urban construction, road projects, frequent relocation.


5.2. Setup & Operational Efficiency

Feature Crawler-Mounted Tire-Mounted
Setup Time Faster (self-propelled, no need for additional vehicles) Slower (may require a crane or ramps for positioning)
Feeding Method Direct feed via excavator or wheel loader Often requires a separate feeder or conveyor
Stability More stable on uneven ground Needs leveling for optimal operation
Power Source Diesel-electric or full diesel Usually electric (if stationary) or diesel

Best For:

  • Crawler: Remote sites, quick deployment.

  • Tire: Fixed or semi-permanent crushing plants.


5.3. Cost & Maintenance

Feature Crawler-Mounted Tire-Mounted
Initial Cost Higher (due to complex track system) Lower (simpler structure)
Maintenance Cost Higher (track wear, hydraulic systems) Lower (tires are cheaper to replace)
Fuel Efficiency Lower (due to track movement) Higher (when stationary)
Lifespan Shorter if used on abrasive surfaces Longer if properly maintained

Best For:

  • Crawler: High-budget projects requiring extreme mobility.

  • Tire: Cost-sensitive operations with stable ground.


5.4. Applications & Suitability

Application Crawler-Mounted Tire-Mounted
Mining & Quarrying ✅ Excellent (handles rough terrain) ❌ Limited (unless on prepared ground)
Urban Construction ❌ Overkill for flat sites ✅ Ideal (easy to move between sites)
Demolition Recycling ✅ Good for unstable debris piles ✅ Suitable for controlled environments
Road & Infrastructure ⚠️ Possible but costly ✅ Preferred (easy transport between sites)

5.5. Summary: Which One to Choose?

Choose a Crawler-Mounted Crushing Station If:

✔ Working on uneven, soft, or steep terrain (e.g., mining, mountain quarries).
✔ Need quick setup and self-propelled mobility.
✔ Budget allows for higher initial and maintenance costs.

Choose a Tire-Mounted Crushing Station If:

✔ Crushing in urban or flat areas with good road access.
✔ Need lower upfront costs and easier maintenance.
✔ Plan to relocate frequently without complex permits.


Final Recommendation

  • For extreme conditions (mud, gravel, slopes) → Crawler.

  • For cost efficiency and road mobility → Tire.

Would you like recommendations for specific models (e.g., Metso Lokotrack vs. Sandvik QJ series)?

We will customize a suitable mining or concrete solution for you.

Customize Your own crushing Solutions

Several steps to realize your crushing dreams:

Confirm detailed requirement——–design solution ——-confirm solution——–manufacture——deliver——-on site installation——-start working

Please confirm your detailed requirement:

1. What is your raw material? (granite, basalt, limestone, river stone,… etc.)
2. Feeding Size.
3. output size.
4. Start time of project.
5. Other requirement.

We will customize a suitable mining or concrete solution for you.

Fill out the enquiry form and we will contact you shortly.

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