Crawler Crusher Plant
Feed size: ≤1500mm
Production capacity: 80-600 tons/hour
Applicable materials: Mining ore, quarry, gravel, lime stone, limestone, sand and gravel, construction waste, reinforced concrete, masonry, steel slag etc.
Application scope: mining, quarry, aggregate and sand production
What is crawler stone crusher plant?
A crawler stone crusher plant is a mobile crushing and screening plant that is mounted on crawler-type tracks, allowing it to move easily across various terrains. This type of plant is designed for heavy-duty operations and is commonly used in mining, quarrying, construction, and recycling applications.
Key Features of a Crawler Stone Crusher Plant
- Mobility: The crawler tracks enable the plant to move over rough or uneven terrain, making it suitable for job sites that are difficult to access with wheeled equipment.
- Versatility: It can crush a variety of materials, including hard rocks, ores, and construction waste.
- Compact Design: Despite its powerful capabilities, the plant is designed to be compact and efficient, allowing it to operate in confined spaces.
- Integrated System: It typically includes a feeder, crusher, screen, and conveyor system, all mounted on a single chassis for easy transportation and setup.
- Automation: Many crawler crusher plants come with advanced automation systems for efficient operation and monitoring.
Components of a Crawler Stone Crusher Plant
- Crawler Chassis: Provides mobility and stability on rough terrain.
- Feeder: Delivers raw materials to the crusher.
- Crusher: The main unit that crushes the stones (e.g., jaw crusher, cone crusher, or impact crusher).
- Screen: Separates crushed materials into different sizes.
- Conveyor: Transports materials between components or to a stockpile.
- Power Source: Usually a diesel engine or electric motor.
Applications
- Mining: Crushing ores and minerals.
- Quarrying: Processing aggregates for construction.
- Construction Waste Recycling: Crushing and reusing demolition materials.
- Road Construction: Producing base materials for roads.
Advantages
- High mobility and flexibility.
- Reduced transportation costs, as the plant can be moved to the material source.
- Quick setup and dismantling.
- Suitable for remote or challenging locations.
Disadvantages
- Higher initial cost compared to stationary plants.
- Maintenance of crawler tracks can be more demanding.
- Crawler stone crusher plants are ideal for projects requiring frequent relocation or those in rugged environments where traditional stationary plants are impractical.
We will customize a suitable mining or concrete solution for you
Different Types of Crawler Stone Crusher Plant
Crawler stone crusher plants come in various types, each designed for specific crushing tasks and material types. The main types are categorized based on the crusher used in the plant. Here are the most common types:
Crawler Jaw Crusher Plant
Crawler Cone Crusher Plant
Crawler Impact Crusher Plant
Crawler Mobile Screening Plant
Crawler Combined Crushing and Screening Plant
Primary Crusher: Used for the first stage of crushing.
- Application: Ideal for hard and abrasive materials like granite, basalt, and ores.
- Features:
High crushing ratio.
Simple structure and easy maintenance.
Suitable for large-sized raw materials.
- Use Case: Mining, quarrying, and primary crushing in construction projects.
- Parameters:
| Crawler Jaw Crushing Plant | ||||||
| Model | YMC80 | YMC96 | YMC106 | YMC116 | YMC120 | |
| Feeder | Model | GZD8035 | GZD9638 | GZD1142 | GZD1142 | GZD1242 |
| Feeding Capacity | 60-120t/h | 100-200t/h | 200-300t/h | 200-300t/h | 300-400t/h | |
| Feeding Height | 2900mm | 3750mm | 3900mm | 3900mm | 3900mm | |
| Volume | 2.2m³ | 3.2m³ | 3.2m³ | 3.2m³ | 3.2m³ | |
| Power | 2×3.7Kw | 2×5.5Kw | 2×5.5Kw | 2×5.5Kw | 2×7.5Kw | |
| Jaw Crusher | Model | C80 | C96 | C106 | C116 | C120 |
| Power | 75Kw | 90Kw | 110Kw | 132Kw | 160Kw | |
| Discharge Adjustment | Hydraulic | Hydraulic | Hydraulic | Hydraulic | Hydraulic | |
| Main Discharge Belt | Size(Width x Length) | 800×9000mm | 1000×12000mm | 1000×12000mm | 1200×13000mm | 1200×13000mm |
| Unloading Height | 2400mm | 2900mm | 2900mm | 3200mm | 3200mm | |
| Power | 7.5Kw | 11Kw | 11Kw | 15Kw | 15Kw | |
| Side Discharge Belt | Size(Width x Length) | 500×3800mm | 500×3800mm | 500×3800mm | 500×3800mm | 500×3800mm |
| Unloading Height | 1800mm | 1800mm | 1800mm | 1800mm | 1800mm | |
| Power | 3Kw | 3Kw | 3Kw | 3Kw | 3Kw | |
| Iron Remover | Model | RCYD800 | RCYD1000 | RCYD1000 | RCYD1200 | RCYD1200 |
| Generator | Primary Power | 163Kw | 225Kw | 310Kw | 310Kw | 403Kw |
| Standby Power | 180Kw | 250Kw | 345Kw | 345Kw | 448Kw | |
| Structure | 6-Cylinder Inline | 6-Cylinder V-shape | 6-Cylinder V-shape | 6-Cylinder V-shape | 8-Cylinder V-shape | |
| Generator | Primary Power | 150Kw | 200Kw | 280Kw | 280Kw | 360Kw |
| Standby Power | 165Kw | 220Kw | 300Kw | 300Kw | 390Kw | |
| Dual Power | Driving Concept | Diesel-electric Drive | Diesel-electric Drive | Diesel-electric Drive | Diesel-electric Drive | Diesel-electric Drive |
| Transport Parameters | Transport Length | 12500mm | 14500mm | 15000mm | 15000mm | 15500mm |
| Transport Width | 2850mm | 2950mm | 3000mm | 3200mm | 3200mm | |
| Transport Height | 3550mm | 3550mm | 3600mm | 3600mm | 3700mm | |
| Installed Power | 78.1Kw+70Kw | 121Kw+70Kw | 163Kw+90Kw | 168Kw+115Kw | 200Kw+115Kw | |
| Complete Dry Fog Dust Suppression | Optional | Optional | Optional | Optional | Optional | |
| Capacity | 80-125t/h | 100-250t/h | 160-360t/h | 200-450t/h | 300-520t/h | |
Secondary/Tertiary Crusher: Used for finer crushing after the primary stage.
- Application: Best for medium-hard to hard materials like limestone, river stone, and concrete.
- Features:
High efficiency and precise particle size control.
Suitable for producing high-quality aggregates.
Often used in closed-circuit crushing with a screening unit.
- Use Case: Producing fine aggregates for construction, road building, and concrete production.
- Parameters:
| Crawler Cone Crushing Plant | ||||
| Model | HP200 | HP300 | HP400 | |
| Cone Crusher | Model | HP200 | HP300 | HP400 |
| Power | 160Kw | 250Kw | 315Kw | |
| Max.Feeding size(mm) | 200 | 200 | 200 | |
| Capacity | 80-220t/h | 250-300t/h | 250-400t/h | |
| Weignt | 52 t | 58 t | 65 t | |
| Working Dimension(mm) | 16750*3500*4600 | 18750*3500*4600 | 18750*3500*4600 | |
Secondary/Tertiary Crusher: Used for soft to medium-hard materials.
- Application: Ideal for limestone, recycled concrete, and asphalt.
- Features:
High reduction ratio and cubic-shaped end products.
Excellent for recycling applications.
Can handle materials with high moisture content.
- Use Case: Recycling construction waste, producing aggregates for road construction, and crushing softer materials.
- Parameters:
| Crawler Impact Crushing Plant | ||||
| Model | LF150 | LF250 | LF350 | |
| Impact Crusher | Model | PF1111 | PF1213 | PF1315 |
| Power | 160Kw | 250Kw | 280Kw | |
| Max.Feeding size(mm) | 300 | 750 | 750 | |
| Capacity | 80-150t/h | 150-250t/h | 250-350t/h | |
| Weignt | 45 t | 58 t | 65 t | |
| Working Dimension(mm) | 16750*6500*3800 | 18750*7500*4600 | 18750*7500*4600 | |
No Crusher: Used for screening and classifying crushed materials.
- Application: Separates materials into different sizes after crushing.
- Features:
Can be used independently or in conjunction with a crusher.
Multiple deck options for precise screening.
Lightweight and easy to transport.
- Use Case: Quarrying, mining, and recycling operations.
- Parameters:
| Crawler Screenin Plant | |||||
| Model | SC1860 | SC2160 | TSZ1550 | TSZ1850 | |
| Vibrating screen | Model | 3YA1860 | 3YA2160 | TSZ1550-2 | TSZ1850-2 |
| Power | 22Kw | 30Kw | 7.5KW*2 | 9KW*2 | |
| Max.Feeding size(mm) | 600mm | 600mm | |||
| Capacity | 100-220t/h | 150-250t/h | 200-400t/h | 200-600t/h | |
| Weignt | 35 t | 37 t | 33t | 36t | |
| Working Dimension(mm) | 15000*13600*5600 | 15000*13600*5600 | 15100*14200*4900 | 15800*15400*4900 | |
Integrated System: Combines a crusher and screening unit on a single crawler chassis.
- Application: Suitable for projects requiring both crushing and screening in one machine.
- Features:
Compact design with high efficiency.
Reduces the need for multiple machines.
Ideal for small to medium-sized projects.
- Use Case: Construction sites, small quarries, and recycling plants.
Each type of crawler stone crusher plant has its unique advantages and is suited for specific applications. Choosing the right type depends on the project requirements and the material to be processed.
We will customize a suitable mining or concrete solution for you.
How to choose a suitable crawler stone crusher plant?
Choosing a suitable crawler stone crusher plant requires careful consideration of several factors to ensure it meets your project requirements, budget, and operational conditions. Here’s a step-by-step guide to help you make the right decision:
Define Your Project Requirements
Select the Crusher Type
Consider Mobility and Terrain
Evaluate Power and Fuel Efficiency
Check Crushing and Screening Capabilities
Assess Automation and Control Features
Consider Maintenance and Durability
Evaluate Environmental and Safety Features
Budget and Cost Considerations
Check Manufacturer Reputation and Support
Test the Equipment
Define Your Project Requirements
- Material Type: Identify the type of material to be crushed (e.g., hard rock, limestone, recycled concrete, etc.).
- Feed Size: Determine the maximum size of the raw material.
- Output Size: Specify the desired final product size (e.g., coarse aggregates, fine sand).
- Production Capacity: Estimate the required throughput (tons per hour or TPH).
Select the Crusher Type
- Jaw Crusher: Best for primary crushing of hard and abrasive materials.
- Cone Crusher: Ideal for secondary or tertiary crushing of medium-hard to hard materials.
- Impact Crusher: Suitable for soft to medium-hard materials and recycling applications.
Consider Mobility and Terrain
- Crawler Tracks: Ensure the plant can move easily on rough or uneven terrain.
- Ground Pressure: Check if the machine can operate on soft or unstable surfaces without causing damage.
- Transportability: Consider the ease of relocating the plant between job sites.
Evaluate Power and Fuel Efficiency
- Engine Type: Choose between diesel or electric power based on availability and cost.
- Fuel Consumption: Opt for models with advanced engines for better fuel efficiency.
- Power Output: Ensure the engine provides sufficient power for your crushing needs.
Check Crushing and Screening Capabilities
- Throughput: Match the plant’s capacity with your production requirements.
- Screen Size: Ensure the screening unit can handle the required material sizes.
- Conveyor System: Verify the conveyor’s capacity and discharge height for efficient material handling.
Assess Automation and Control Features
- Control Panel: Look for user-friendly controls for easy operation.
- Remote Control: Consider models with remote control for safer and more convenient operation.
- Diagnostics: Advanced diagnostic systems can help monitor performance and reduce downtime.
Consider Maintenance and Durability
- Accessibility: Ensure easy access to key components for maintenance and repairs.
- Wear Parts: Choose models with high-quality, wear-resistant materials for longer service life.
- Lubrication System: Automatic lubrication systems can reduce maintenance efforts.
Evaluate Environmental and Safety Features
- Dust Suppression: Integrated systems to minimize airborne particles.
- Noise Reduction: Technologies to reduce operational noise.
- Safety Features: Emergency stop, protective guards, and stability control systems.
Budget and Cost Considerations
- Initial Cost: Compare prices of different models and brands.
- Operating Costs: Consider fuel consumption, maintenance, and wear parts replacement costs.
- Return on Investment (ROI): Estimate the ROI based on production capacity and operational efficiency.
Check Manufacturer Reputation and Support
- Brand Reputation: Choose a reputable manufacturer with a proven track record.
- Warranty: Check the warranty terms and conditions.
- After-Sales Support: Ensure availability of spare parts and technical support.
Test the Equipment
- Demo or Trial: If possible, request a demonstration or trial period to evaluate the plant’s performance.
- Customer Reviews: Read reviews and testimonials from other users.
We will customize a suitable mining or concrete solution for you.
Example Checklist for Choosing a Crawler Crusher Plant
| Factor | Consideration |
| Material Type | Hard rock, limestone, recycled concrete, etc. |
| Feed Size | Maximum size of raw material |
| Output Size | Desired final product size |
| Production Capacity | Required throughput (TPH) |
| Crusher Type | Jaw, cone, impact, or VSI crusher |
| Mobility | Crawler tracks, ground pressure, transportability |
| Power Source | Diesel or electric engine |
| Automation | Control panel, remote control, diagnostics |
| Maintenance | Accessibility, wear parts, lubrication system |
| Environmental Features | Dust suppression, noise reduction |
| Safety Features | Emergency stop, guarding, stability control |
| Budget | Initial cost, operating costs, ROI |
| Manufacturer Support | Warranty, after-sales support |
Example Scenario:
If you are working on a quarry project with hard granite and need to produce coarse aggregates (20–40 mm) at a rate of 200 TPH, you might choose:
- Crusher Type: Jaw crusher for primary crushing and cone crusher for secondary crushing.
- Mobility: Crawler tracks for easy movement on rough terrain.
- Power Source: Diesel engine with high fuel efficiency.
- Screening: Multi-deck vibrating screen for precise classification.
- Budget:Mid-range model with good ROI and low operating costs.
By carefully evaluating these factors, you can select a crawler stone crusher plant that meets your specific needs and ensures efficient and cost-effective operation.
Related Cases
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Related Products
Crawler Crusher Plant
【Feed size】: ≤1500mm;
【Capacity】: 80-600 t/h;
【Application】: mining, quarry, aggregate and sand production.
Impact Crusher
【Feeding Size】: ≤500mm
【Output Size】: 5 -200mm
【Capacity】: 40 – 400T/h
Jaw Crusher
【Feeding Size】: ≤1000mm
【Output Size】: 15 -300mm
【Capacity】: 0 -1000T/h
Mobile Crusher Plant
【Feed size】: ≤1500mm;
【Capacity】: 10-500 t/h;
【Application】: mining, quarry, aggregate and sand production.
Stone Crusher Plant
【Feed size】: ≤1500mm;
【Capacity】: 10-1000 t/h;
【Application】: mining, quarry, aggregate and sand production.