Mobile Crusher Plant
Feed size: ≤1500mm
Production capacity: 10-500 tons/hour
Applicable materials: Mining ore, quarry, gravel, lime stone, limestone, sand and gravel, construction waste, reinforced concrete, masonry, steel slag etc.
Application scope: mining, quarry, aggregate and sand production
What is mobile stone crusher plant?
A mobile stone crusher plant is a portable crushing machine designed to process and crush stones, rocks, and other hard materials at a specific site. Unlike traditional stationary crushers, mobile crusher plants are mounted on wheels or tracks, allowing them to be easily transported to different locations. This makes them ideal for construction sites, mining operations, and road projects where materials need to be crushed on-site.
Key Features of a Mobile Stone Crusher Plant
- Portability: Mounted on wheels or tracks, enabling easy movement between job sites.
- Compact Design: Designed to save space and reduce setup time.
- Versatility: Can crush various types of materials, including granite, basalt, limestone, and recycled concrete.
- Integrated Components: Includes a feeder, crusher, screen, and conveyor system in a single unit.
- Fuel Efficiency: Often powered by diesel engines or electricity, making them suitable for remote locations.
- Automation: Many models come with advanced control systems for efficient operation.
Applications
- Construction Sites: Crushing stones and rocks for use in building foundations, roads, and concrete.
- Mining Operations: Processing ores and minerals.
- Recycling: Crushing concrete, asphalt, and other construction waste for reuse.
- Quarrying: Producing aggregates for various industrial uses.
Advantages
- On-Site Crushing: Eliminates the need to transport materials to a fixed plant, reducing costs and time.
- Flexibility: Can be moved to different locations as needed.
- Cost-Effective: Reduces material handling and transportation expenses.
- Environmentally Friendly: Minimizes dust and noise pollution compared to traditional methods.
Mobile stone crusher plants are widely used in industries requiring efficient and flexible crushing solutions. They are particularly beneficial for projects with limited space or those requiring frequent relocation.
We will customize a suitable mining or concrete solution for you
How many types of Mobile Stone Crusher Plants?
Mobile stone crusher plants come in various types, each designed for specific crushing tasks and material types. The main types are categorized based on the crusher type and mobility configuration. Here are the primary types:
1.Depending on the combination
A. Two combinations (2 in 1 chasis: feeder and primary crusher on 1 chasis; seondary crusher and screen on 1 chasis.) The whole mobile plant consist 2 or more chasis.
Configuration: Usually consists of a primary crushing plant and a crushing screening plant.
Common combinations:
Mobile jaw crusher plant & mobile cone crushing screening plant
Mobile jaw crusher plant & mobile impact crushing screening plant
Mobile Jaw crusher plant for coarse crushing.
Mobile Cone crusher & screen plant for secondary crushing and screening.
Advantages:
✅ High Mobility – Track-mounted units can be relocated easily.
✅ Flexible Production – Adjustable jaw/cone settings for different output sizes.
✅ Reduced Transportation Costs – On-site crushing eliminates the need to haul material to a fixed plant.
✅ Quick Setup Time – Fully operational within hours.
Parameter:
Mobile jaw crusher plant:
| Model | Vibrating feeder | Jaw crusher | chasis | Belt(output) | Power(KW) |
| YDS50 | GZT0724 | PE400×600 | (2 axel）11m | B650=8m | 48 |
| YDS80 | GZT0724 | PE500×75 | (2 axel）11m | B650=8m | 73 |
| YDS100 | GZT0932 | PE600×900 | (2 axel）11m | B800=8m | 78 |
| YDS180 | GZT1148 | PE750×1060 | (2 axel）13m | B1000=8m | 145.5 |
| YDS300 | GZT1256 | PE900×1200 | (2 axel）15m | B1200=8m | 201.5 |
Mobile Cone crusher & screen plant:
| Model | YDS50 | YDS80 | YDS100 | YDS180 |
| component | (PYB900+3YKX1235) | (PSGB0918+3YKX1548) | (PYB1200+3YKX1860) | (PSGB1321+3YKX2160) |
| cone crusher | PYB900 | PSGB0918 | PYB1200 | PSGB1321 |
| vibrating screen | 3YKX1235 | 3YKX1548 | 3YKX1860 | 3YKX2160 |
| chasis | (two axel）11m | (two axel）12m | (two axel）12m | (two axel）13m |
| belt(output) | B650=7m | B650=7m | B800=7m | B1000=8m |
| Power(kw) | 77 | 160 | 138 | 202.5 |
Mobile Jaw crusher plant for coarse crushing.
Mobile Impact crusher & screen plant for secondary crushing and screening.
Typical Applications:
Quarrying & Mining: Producing aggregates for construction.Recycling: Crushing concrete, asphalt, and demolition waste.Road Construction: Providing base and sub-base materials.
Mobile Impact crusher & screen plant for secondary crushing and screening.
Typical Applications:
Quarrying & Mining: Producing aggregates for construction.Recycling: Crushing concrete, asphalt, and demolition waste.Road Construction: Providing base and sub-base materials.
Parameter:
Mobile jaw crusher plant:
| Model | Vibrating feeder | Jaw crusher | chasis | Belt(output) | Power(KW) |
| YDS50 | GZT0724 | PE400×600 | (2 axel）11m | B650=8m | 48 |
| YDS80 | GZT0724 | PE500×75 | (2 axel）11m | B650=8m | 73 |
| YDS100 | GZT0932 | PE600×900 | (2 axel）11m | B800=8m | 78 |
| YDS180 | GZT1148 | PE750×1060 | (2 axel）13m | B1000=8m | 145.5 |
| YDS300 | GZT1256 | PE900×1200 | (2 axel）15m | B1200=8m | 201.5 |
Mobile Impact crusher & screen plant:
| Model | YDFS1215 | YDFS1218 | YDFS1321 | YDFS1324 |
| vibrating screen | 3YA1548 | 3YA1860 | 3YK2160 | 3YK2460 |
| Impact crusher | PF1210 | PF1214 | PF1315 | PF1320 |
| Max.feeding size（mm） | 350 | 350 | 500 | 500 |
| Capacity（t/h） | 50-80 | 100-150 | 150-200 | 250-300 |
| belt(output) | B800 | B1000 | B1200 | B1400 |
| Chasis | 2 axel | 2 axel | 3 axel | 3 axel |
Applicable Scenario:
Occasions with high hardness of materials and strict requirements on the size and shape of finished products.
Large quarries, mines, mechanism sand production line and so on.
Advantages:
High quality of finished products, good grain shape, suitable for high standard construction projects.
High production efficiency, suitable for large-scale production.
B.Three combinations (3 in 1 chasis : feeding, crushing and screening system on 1 chasis)
Configuration: usually includes feeding equipment, crushing equipment, and screening equipment.
Common combination:
Feeder + Jaw Crusher/Impact crusher + Vibrating Screen:
Applicable Scenario:
Where the hardness of material is low or the requirement of finished product size is not high.
Small quarry, construction waste disposal, etc.
Advantages:
Simple structure, low investment cost.
Easy to operate and maintain.
| Three-combination tire mobile crushing and screening plant | |||||
| Model | Complementary equipment | Feed size(mm) | Capacity(t/h) | Dimensions(mm) | |
| UT57-3YK1848 | GZD0826 | PE500*750 | ≤420 | 80-120 | 11500×2500×4500 |
| 3YK1548 | |||||
| UT69-3YK1860 | GZD9638 | PE600*900 | ≤500 | 120-150 | 11800×2550×4500 |
| 3YK1860 | |||||
| UT1010-3YK1860 | GZD9638 | PF1010 | ≤350 | 50-80 | 12000×2500×4500 |
| 3YK1860 | |||||
| UT1210-3YK1860 | GZT0938 | PF1210 | ≤425 | 80-100 | 12000×2500×4500 |
| 3YK1860 | |||||
| UT1214-3YK2160 | GZT1145 | PF1214 | ≤500 | 100-150 | 12000×2550×4500 |
| 3YK2160 | |||||
C. Four combinations (4 in 1 chasis: feeder, primary crusher, secondary crusher and screen system on 1 chasis)
Configuration: usually includes feeding material, primary crushing equipment, secondary crushing equipment and screening equipment.
Common combinations:
Mobile jaw & cone crusher plant
Mobile jaw & impact crusher plant
Mobile jaw & fine jaw crusher plant
Jaw crusher for coarse crushing, cone crusher for fine crushing, vibrating screen for screening.
Applicable Scenario:
Occasions with high material hardness or high requirements on finished product size.
Medium-sized quarries, mines, construction waste disposal, etc.
Advantages:
High crushing efficiency, uniform finished product size.
Applicable to a variety of materials processing.
Jaw crusher for coarse crushing, impact crusher for fine crushing, vibrating screen for screening.
Applicable Scenario:
Occasions with high material hardness or high requirements on finished product size.
Medium-sized quarries, mines, construction waste disposal, etc.
Advantages:
High crushing efficiency, uniform finished product size.
Applicable to a variety of materials processing.
Applicable Scenario:
Occasions with high material hardness or high requirements on finished product size.
Medium-sized quarries, mines, construction waste disposal, etc.
Advantages:
High crushing efficiency, uniform finished product size.
Applicable to a variety of materials processing.
Jaw crusher for coarse crushing, fine jaw crusher for fine crushing, vibrating screen for screening.
Applicable Scenario:
Occasions with high material hardness or high requirements on finished product size.
Medium-sized quarries, mines, construction waste disposal, etc.
Advantages:
High crushing efficiency, uniform finished product size.
Applicable to a variety of materials processing.
Applicable Scenario:
Occasions with high material hardness or high requirements on finished product size.
Medium-sized quarries, mines, construction waste disposal, etc.
Advantages:
High crushing efficiency, uniform finished product size.
Applicable to a variety of materials processing.
Parameters:
| Four-combination tire mobile crushing and screening plant | |||||
| Model | Complementary equipment | Feed size(mm) | Capacity(t/h) | Dimensions(mm) | |
| UT46-PF1010 | GZD0824 | PE400*600 | ≤350 | 50-80 | 12500×2500×4500 |
| 3YK1548 | PF1007 | ||||
| UT57-PF1210 | GZD0930 | PE500*750 | ≤425 | 80-120 | 13000×2500×4500 |
| 3YK1848 | PF1210 | ||||
| UT69-PF1214 | GZD9638 | PE600*900 | ≤500 | 120-150 | 15800×2550×4500 |
| 3YK1848 | PF1214 | ||||
| UT46-PYB900 | GZD0824 | PE400*600 | ≤350 | 50-80 | 12500×2500×4500 |
| 3YK548 | PYB900 | ||||
| UT57-PSGB0917 | GZT0930 | PE500*750 | ≤425 | 80-100 | 13000×2500×4500 |
| 3YK1548 | PSGB0917 | ||||
| UT69-ZX1200 | GZT9638 | PE600*900 | ≤500 | 100-150 | 15800×2550×4500 |
| 3YK1848 | ZX1200 | ||||
Production scale
Three combinations are available for small projects, four combinations or two combinations are available for large projects.
Comparison:
| Combination Type | Configuration Equipment | Scenario | Benefits |
| Two combinations | Feeding+Jaw crusher;
cone+ Vibrating Screen; Impact Crusher + Vibrating Screen |
Large-scale projects,
high hardness materials, high standard requirements |
High quality and good particle shape,
suitable for mass production. |
| Three Combination | Feeding +Jaw crusher + Vibrating Screen | Small projects,
low hardness materials |
Simple structure, low cost, easy to operate |
| Four Combination | Jaw crusher + Cone crusher + Vibrating Screen;
Jaw crusher+ Impact Crusher + Vibrating Screen; Jaw crusher+ fine jaw Crusher + Vibrating Screen |
Medium sized projects,
medium to high hardness materials |
High crushing efficiency and uniform finished product size. |
2. Based on Mobility Configuration
a) Wheel-Mounted Mobile Crusher Plants
Features
Mounted on wheels for easy towing by trucks or other vehicles.
Applications
Suitable for road projects and sites with good access.
Advantages
Easy to transport, quick setup, and cost-effective.
B) Track-Mounted Mobile Crusher Plants
Features
Mounted on crawler tracks for superior mobility on rough terrain.
Applications
Ideal for remote or uneven sites, such as mining and quarrying.
Advantages
High mobility, stability, and ability to operate in challenging conditions.
We will customize a suitable mining or concrete solution for you.
What's the kind of raw materials mobile stone crusher suitable to crush?
A mobile stone crusher plant is highly versatile and can process a wide range of raw materials, depending on the type of crusher and its configuration. Here are the main types of raw materials that mobile stone crushers are suitable for crushing:
Aggregates for Construction
Natural Stones and Rocks
Construction and Demolition Waste
Industrial Minerals
Ores and Mining Materials
Recycled Materials
Aggregates for Construction
- Gravel: Naturally occurring or crushed, suitable for jaw and cone crushers.
- River Pebbles: Hard and smooth, ideal for cone crushers.
- Crushed Stone: Produced from hard rocks like granite or basalt, suitable for jaw and cone crushers.
Natural Stones and Rocks
- Granite: Hard and abrasive, suitable for jaw crushers and cone crushers.
- Basalt: Dense and tough, ideal for jaw and impact crushers.
- Limestone: Soft to medium-hard, suitable for jaw, impact, and hammer crushers.
- Sandstone: Medium-hard, works well with jaw and cone crushers.
- Marble: Medium-hard, suitable for jaw and impact crushers.
- Quartzite: Very hard and abrasive, requires robust crushers like jaw or cone crushers.
Construction and Demolition Waste
- Concrete: Recycled concrete can be crushed into aggregates for new construction projects. Impact crushers are commonly used.
- Asphalt: Crushed asphalt can be reused in road construction. Impact crushers are ideal for this material.
- Bricks: Soft and easy to crush, suitable for impact or hammer crushers.
Industrial Minerals
- Gypsum: Soft material, suitable for impact or hammer crushers.
- Talc: Very soft, requires gentle crushing with hammer or impact crushers.
- Calcite: Medium-hard, works well with jaw or cone crushers.
Ores and Mining Materials
- Iron Ore: Hard and abrasive, suitable for jaw and cone crushers.
- Copper Ore: Medium-hard, works well with jaw and impact crushers.
- Gold Ore: Often requires fine crushing with cone or VSI crushers.
- Coal: Soft and brittle, suitable for impact or hammer crushers.
Recycled Materials
- Construction Debris: Includes concrete, bricks, and tiles. Impact crushers are commonly used.
- Asphalt Shingles: Can be crushed and reused in road construction.
- Glass: Can be crushed into fine particles for recycling (specialized crushers may be required).
| Crusher Suitability for Different Materials | ||
| Material Type | Suitable Crusher Types | Notes |
| Hard and Abrasive Rocks | Jaw Crusher, Cone Crusher | Granite, basalt, quartzite |
| Soft to Medium-Hard Rocks | Jaw Crusher, Impact Crusher, Hammer Crusher | Limestone, sandstone, marble |
| Recycled Concrete/Asphalt | Impact Crusher, Jaw Crusher | Ideal for recycling construction waste |
| Industrial Minerals | Impact Crusher, Hammer Crusher | Gypsum, talc, calcite |
| Ores and Mining Materials | Jaw Crusher, Cone Crusher, VSI Crusher | Iron ore, copper ore, gold ore |
| Aggregates | Jaw Crusher, Cone Crusher, Impact Crusher | Gravel, river pebbles, crushed stone |
Factors to Consider When Choosing a Crusher for Specific Materials
-
Hardness and AbrasivenessHarder materials like granite require robust crushers like jaw or cone crushers. -
Size of Raw MaterialLarger rocks need primary crushers (e.g., jaw crushers), while smaller materials can be processed by secondary or tertiary crushers (e.g., cone or impact crushers). -
Desired Output SizeFine crushing requires cone or VSI crushers, while coarse crushing can be done with jaw or impact crushers. -
Production CapacityHigher-capacity plants are needed for large-scale operations.
Applications of Crushed Materials
In summary, mobile stone crushers are suitable for crushing a wide variety of raw materials, from hard rocks like granite and basalt to recycled materials like concrete and asphalt. The choice of crusher depends on the material’s properties, the desired output size, and the specific application.
We will customize a suitable mining or concrete solution for you.
How does mobile stone crusher plant work?
A mobile stone crusher plant works by processing raw materials (such as rocks, stones, or concrete) into smaller, usable aggregates. It combines several components into a single, portable unit, allowing it to crush materials on-site. Here’s a step-by-step explanation of how it works:
Feeding the Material
Crushing the Material
Screening the Crushed Material
Conveying the Final Product
Mobility and Setup
Feeding the Material
The process begins with a feeder that delivers raw materials (e.g., rocks, stones, or demolition waste) into the crusher.
The feeder ensures a consistent and controlled flow of material to the crushing unit.
Crushing the Material
The material is fed into the primary crusher (e.g., jaw crusher, impact crusher, or cone crusher), which breaks it down into smaller pieces.
- Jaw Crusher: Uses compressive force to crush hard and large materials.
- Impact Crusher: Uses impact force to crush softer materials.
- Cone Crusher: Produces finer, more uniform aggregates.
Some plants have multiple crushers for primary, secondary, and tertiary crushing stages to achieve the desired size and shape of the final product.
Screening the Crushed Material
After crushing, the material is passed through a vibrating screen to separate it into different sizes.
Oversized materials are sent back to the crusher for further processing, while correctly sized materials move to the next stage.
Conveying the Final Product
A conveyor belt transports the crushed and screened materials to a designated stockpile or directly to trucks for transport.
Some mobile plants have multiple conveyors to handle different sizes of aggregates simultaneously.
Mobility and Setup
The entire plant is mounted on a wheeled or tracked chassis, allowing it to be easily moved between job sites.
Once on-site, the plant can be set up quickly, often requiring minimal assembly.
Key Components of a Mobile Stone Crusher Plant
Feeder
Regulates the flow of raw materials into the crusher.
Crusher
Breaks down the material into smaller pieces.
Screen
Separates crushed materials by size.
Conveyor
Transports materials between stages and to the final stockpile.
Power Source
Typically a diesel engine or electric motor.
Control System
Allows operators to monitor and control the crushing process.
How It Operates On-Site
- The mobile crusher is transported to the job site (e.g., a quarry, construction
site, or mining area). - The plant is set up, and raw materials are fed into the system.
- The crusher processes the materials, and the screen sorts them into the required
sizes. - The final product is either stockpiled or loaded directly onto trucks for
transport.
Advantages of On-Site Crushing
- Cost Savings: Reduces the need to transport materials to a fixed plant.
- Time Efficiency: Crushing is done directly at the source, speeding up the process.
- Flexibility: The plant can be moved to different locations as needed.
- Environmental Benefits: Minimizes dust and noise compared to traditional methods.
In summary, a mobile stone crusher plant is a versatile and efficient solution for crushing and processing materials on-site, making it ideal for construction, mining, and recycling projects.
We will customize a suitable mining or concrete solution for you.
How to set up a mobile stone crusher plant?
Setting up a mobile stone crusher plant involves several steps, from planning and site preparation to installation and operation. Here’s a comprehensive guide to help you through the process:
Planning and Permits
Site Selection and Preparation
Equipment Selection
Foundation and Setup
Electrical and Mechanical Connections
Testing and Commissioning
Operation and Maintenance
Monitoring and Optimization
Environmental Considerations
Decommissioning and Site Restoration
Planning and Permits
- Feasibility Study: Conduct a feasibility study to assess the viability of the project, including the availability of raw materials, market demand, and financial considerations.
- Permits and Regulations: Obtain necessary permits and ensure compliance with local, state, and federal regulations. This may include environmental impact assessments, zoning permits, and operational licenses.
Site Selection and Preparation
- Site Selection: Choose a suitable site that is accessible, has sufficient space for operations, and is close to the raw material source.
- Site Preparation: Clear the site of vegetation, debris, and any obstacles. Level the ground and ensure proper drainage to prevent water accumulation.
Equipment Selection
- Crusher Type: Choose the appropriate type of mobile crusher (e.g., jaw crusher, impact crusher, cone crusher) based on the material to be crushed and the desired output size.
- Screeners and Conveyors: Select screeners and conveyors that complement the crusher to ensure efficient material handling and sorting.
- Power Source: Decide on the power source (diesel or electric) based on availability and operational requirements.
Foundation and Setup
- Foundation: Prepare a stable foundation for the crusher and other equipment. This may involve laying concrete pads or using steel plates for temporary setups.
- Assembly: Assemble the mobile crusher and auxiliary equipment according to the manufacturer’s instructions. Ensure all components are securely fastened and aligned.
Electrical and Mechanical Connections
- Electrical Connections: Connect the crusher and other equipment to the power source. Ensure all electrical connections are safe and comply with local electrical codes.
- Mechanical Connections: Connect conveyors, screeners, and other mechanical components. Ensure all connections are secure and operational.
Testing and Commissioning
- Initial Testing: Conduct initial tests to ensure all equipment is functioning correctly. Check for any leaks, unusual noises, or operational issues.
- Commissioning: Once testing is complete, commission the plant for full-scale operation. Ensure all safety protocols are in place and operational staff are trained.
Operation and Maintenance
- Training: Train operators and maintenance staff on the proper use and upkeep of the equipment.
- Routine Maintenance: Establish a routine maintenance schedule to inspect and service the crusher and other equipment regularly. This includes checking wear parts, lubricating moving components, and replacing any damaged parts.
- Safety Protocols: Implement safety protocols to protect workers and ensure safe operation. This includes using personal protective equipment (PPE), installing safety guards, and conducting regular safety drills.
Monitoring and Optimization
- Performance Monitoring: Continuously monitor the performance of the crusher and other equipment. Use data to optimize operations and improve efficiency.
- Adjustments: Make necessary adjustments to the crusher settings, feed rate, and other operational parameters to achieve the desired output and quality.
Environmental Considerations
- Dust Control: Implement dust control measures such as water sprays, dust suppression systems, or enclosures to minimize dust emissions.
- Noise Control: Use noise barriers or enclosures to reduce noise levels and comply with local noise regulations.
- Waste Management: Properly manage and dispose of waste materials, including overburden, tailings, and other by-products.
Decommissioning and Site Restoration
- Decommissioning: When the project is complete, properly decommission the plant. This includes dismantling equipment, cleaning the site, and removing any hazardous materials.
Site Restoration
Restore the site to its original condition or as required by local regulations. This may involve re-vegetation, soil stabilization, and other restoration activities.
Conclusion
Setting up a mobile stone crusher plant requires careful planning, proper equipment selection, and adherence to safety and environmental regulations. By following these steps, you can ensure a successful and efficient operation that meets your production goals while minimizing environmental impact.
We will customize a suitable mining or concrete solution for you.
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